Product Portfolio

KKS 463 NA

Fully-automatic universal circular saw for profiles, solid materials and tubes
Workspace [mm]: 153

Benefits at a glance

Automatic processing of flat, angle and solid materials
Multiple front and back cuts
Automatic calculation of the cutting speed and saw feed rate
Electronic cutting-height adjustment
Rapid reverse motion of the saw blade
Minimal end-piece lengths
Automatic cut-off sorting
Simple operation and programming via touch screen

Now available as fully automated miter circular saw drill line KKS 463 NA - KD 140.

KKS 463 NA

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Precise cuts
- Robust, powerful drive with hardened and ground helical gears
- Smooth operation
Swiveling vertical clamping device
- Swiveling vertical clamping device for mitre cuts
- For optimal material clamping and shortest remnant parts length
Automatic zero-point recognition
- Laser light barrier for the cut identification
High degree of automation
- Automatic mitring
- Automatic, program-controlled processing of cutting sequences
High degree of automation
- Measuring cut-off gripper as additional clamp while cutting
- Automatic sorting of front cuts, end pieces and finished pieces
Machine operation with the most advanced software
- Machine operation via a keyboard display integrated into the control console
- Input of cutting angle and cutting speed
- Easy data import and export
- Materials database with factory settings
- Production data report and numerous evaluation possibilities
- Remote diagnosis
High cutting capacity
- Automatic calculation of the feed rate and cutting speed
- Feed motion via hydraulic cylinder
Workpiece clamping
- Infeed and outfeed sides individually controllable
- Clamping-pressure reduction through reduction valve
- Clamping-path optimization through integrated measuring system
- Flexible when it comes to material measurement, especially with large areas
- Optimum clamping for miter cuts
Automated sawing process
- Efficient processing of medium and large batches
- Minimal end-piece lengths due s pecial gripper design
- Multiple-stroke for cutting lengths up to 9,999 mm
- High-precision positioning via servomotor and ballscrew spindle
- Accurately directed via linear guides
Shortest cutting times
- Saw blade feed up to 2,000 mm per minute for thin-walled tubes and profiles
- Dynamic feed control
Waste minimization and productivity safeguarding
- Automatic material height measurement and material width measurement (optional)
- Machine stops if the material does not correspond to the programmed data
- Length correction with miter cuts (only with optional width measurement)
Short cycle times
- Separate roller-conveyor drive of magazine and the roller conveyor of automatic feed
- Bar changeover takes place outside of the cycle time
- New material bar is moved to starting position while another bar is being processed
Minimum quantity lubrication
- Virtually Dry Workpiece
- Optimum tool lubrication while sawing profiles
- Installable in addition to cooling water unit
- Level monitoring of minimal and flood lubricants
- Long saw blade life
Savings in operating steps
- Up to three cuts possible on front and back sides of the bar (rectangular profile)
- Push-off brush for removal of gusset
Drill axis KDV
- highest possible level of automation
- The drill spindle is controlled fastly and precisely over a ball screw via servomotor
PROFICUT

Modern Software Package for KALTENBACH Sawing Machines
PROFICUT
Easy, user friendly machine operation

Programming of orders via color touchscreen with large keypads directly on the machine control console

Storage possibility for as many sawing orders as desired

Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)

Graphical representation of the material

Machine operation
PROFICUT
Profile database

Comprehensive profile database

Easily expandable

Graphic display of workpiece forms
PROFICUT
Production data report

Recording of production times of individual pieces or entire orders
PROFICUT
Data transfer and data response

Data input directly on the machine control console

Data import in DSTV or DSTV+ format

Data export of previously produced parts in DSTV feedback format to any directory
Downloads
Flussdiagramm_Proficut_en (PDF, 0.03 MB)
KKS 463 NA - KD 140
- Fully automated miter circular saw drill line
- Sawing, drilling, milling, thread cutting, and marking of steel profiles, as well as round and square materials
T3 Transport System for Circular Saws
- For material feed and removal with circular saws
- Ball-bearing light-running rollers
- Operating width: 330 mm / Roller diameter: 60 mm
Automatic Bar Separation
- VM Bundle Magazine
- For pre-storing of round and square material in the bundle
Automatic Bar Infeed
- FM 1 flat magazine
- Highly flexible universal magazine for pre-storing almost all profile shapes and solid material
- Different depths available
Automatic Bar Infeed
- LM 1 loading magazine
- For pre-storing round and square material
T 4 Transport system for circular saws
- For material feed and removal with circular saws
- Solid rollers running in ball bearings, optionally available with drive
- Operating width: 390 mm / Roller diameter: 60 mm
Tipping roll rail
- Sections can be adjusted flexibly
- Via "teach in" it can be adjusted to various positions
ABQ
- Section cross distributor with cross beating chains
- For automatic sorting of cuts forwards and backwards
KKS 401 NA
KKS 451 NA
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KKS 463 NA

Video

KKS 463 NA + KDV

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Advanced process monitoring systems
Committed support and professional advice
Integrated high-quality solutions for the steel industry
We know how to boost your efficiency and productivity
Cutting-edge sawing, drilling and plate processing technology
Environmentally friendly and resource-saving products
Speed, quality, precision
Successful plant integration within your production environment
Developed for strong performance
Total design consultancy and customized solutions
Over 135 years of accumulated know-how
Trustworthy partnerships
We are there - wherever you need us
Optimal shot blasting results, low running costs
Highly efficient painting and drying systems
We guarantee the quality of your steel!
Automated solutions for each level of requirement
Optimal availability and performance
Total versatility, high-end cutting techniques
Constructed to meet your individual needs

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Effective, safe and reliable. Our equipment guarantees the right solution for any requirement.
Benefit from our industry expertise and generate added value - every day.

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