Saw Drill Lines

Saw Drill Lines

One Integrated Process for Maximum Productivity

Every material transfer, machine setup and manual operation adds time to the production process and increases the risk of errors.

Integrating sawing and drilling into a coordinated production line offers clear advantages over standalone machines. Rather than moving material between separate workstations, both operations are carried out within one automated workflow. This reduces material handling, eliminates unnecessary delays and improves overall productivity.

Integrated saw-drill-lines also provide greater process consistency. Automated material positioning and synchronized machining deliver accurate, repeatable results while minimizing operator intervention, errors and rework.

By combining multiple processing steps in a single solution, steel fabricators benefit from higher throughput, shorter lead times and lower operating costs, resulting in a more efficient, reliable and competitive production process.

Saw Drill Lines

The Benefits of Integrated Saw-Drill-Lines

Increase Overall Productivity

Combine sawing and drilling in one continuous workflow to increase throughput and eliminate unnecessary production steps.

Reduce Material Handling

Process steel in a single production line, minimizing manual handling, intermediate storage and unnecessary material movement.

Improve Process Reliability

Achieve consistent cutting and drilling quality with synchronized processes that reduce errors and improve downstream production.

Increase Automation

Automate material handling, machining and production workflows to improve efficiency and reduce operator intervention.

Maximize Machine Utilization

Keep production running with integrated systems designed for continuous operation, high availability and maximum output.

Ready for Future Growth?

Choose a scalable saw-drill-line that grows with your production and supports increasing automation requirements.

Choosing the Right Saw-Drill-Line

Choosing the right saw-drill-line depends on your production volume, profile dimensions and automation requirements. Explore our integrated production lines to find the solution that best supports your business today while preparing for future growth.

Explore our Saw Drill Lines Systems

From compact standalone machines to fully integrated production lines, Kaltenbach offers Saw Drill Lines systems for every production environment. Explore our portfolio to find the solution that best matches your production requirements.

NEW - S-Line

Saw-Drill-Combination S-Line
- for entry-level or efficiency-focused users
KBS 751 | KBS 1001
KDS 615 | KDS 1015

NEW - S-Line

NEW - M-Line

Saw-Drill-Combination M-Line
- for growing businesses with diverse requirements
KBS 751 | KBP 761 | KBP 1001
KDM 624 | 1024

The Reliable Core of Your Production

NEW - M-Line

NEW - P-Line

Saw-Drill-Combination P-Line
- for high-volume, performance-driven operations
KBP 1001 | 1301
KDP 1036 | 1336

The Top Class for the Highest Demands

NEW - P-Line

NEW - KKS 463 NA | KD 140

Complete automated miter circular saw-drill solution
Working range:
up to 140 x 140 mm [5.5“ × 5.5“]


A True Allrounder

NEW - KKS 463 NA | KD 140

Measuring and Transport Systems

Measuring carriages with various types of pushers and grippers
Roller-conveyors
Cross-conveyors
Infeed and Discharge systems

Measuring and Transport Systems

Automation

Integrated high-quality solutions
for the steel industry
Automation that drives performance

Automation

Complete Your Production Process

How Integrated Saw-Drill-Lines Improve Production Performance

The greatest productivity gains are achieved when sawing and drilling become part of a connected production environment. Integrated saw-drill-lines combine intelligent material handling, synchronized machining and digital process control to create a seamless production workflow from start to finish.
Build a complete steel processing workflow by integrating your saw-drill-line with complementary solutions for surface treatment and smart factory automation.

By reducing manual intervention and unnecessary material movement, manufacturers improve machine utilization, increase process transparency and maintain a consistent production flow throughout the factory. Integration with production software and smart factory automation further supports efficient planning, real-time monitoring and continuous process optimization.

As production demands continue to grow, integrated saw-drill-lines provide the flexibility, scalability and automation needed to build efficient, future-ready steel processing operations.

Shot Blasting

Shot Blasting

Prepare steel for the next production step

Create clean, uniform steel surfaces that improve coating adhesion, welding quality and downstream processing efficiency.

Explore shot blasting
Painting

Painting

Protect steel with durable coatings

Apply consistent, high-quality protective coatings with automated painting systems for long-lasting corrosion protection.

Explore painting
Automation

Automation

Take the next step toward automated production

Connect machines, material handling and production software to create a smarter, more automated production environment. Increase productivity, improve process transparency and prepare your production for the demands of the future.

Explore automation

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Need Help Finding the Right Saw-Drill-Line?

Our specialists are ready to help you find the right saw-drill-line for your production. Whether you're investing in your first integrated production line, increasing capacity or expanding your level of automation, we'll work with you to find the solution that best matches your production requirements and future growth.

Frequently Asked Questions

What is a Saw-Drill-Line?
A saw-drill-line is an integrated steel processing solution that combines sawing and drilling in one continuous workflow. By performing multiple machining operations within a single system, manufacturers reduce material handling, improve accuracy and increase overall production efficiency.
Why Choose an Integrated Saw-Drill-Line Instead of Separate Sawing and Drilling Machines?
An integrated saw-drill-line eliminates unnecessary material transfers between standalone machines. This reduces setup times, improves material flow and minimizes the risk of handling errors, resulting in higher productivity, greater process reliability and lower operating costs.
When Does It Make Sense to Invest in a Saw-Drill-Line?
A saw-drill-line becomes a valuable investment when production volumes increase, manual handling limits efficiency or higher levels of automation are required. It helps manufacturers streamline production while providing the flexibility to support future growth.
How Do I Choose the Right Saw-Drill-Line?
The right solution depends on your production volume, profile dimensions, machining requirements, desired level of automation and future expansion plans. Selecting a scalable solution ensures your investment continues to support your business as production demands evolve.
Which Steel Profiles Can a Saw-Drill-Line Process?
Depending on the system configuration, saw-drill-lines can process a wide range of structural steel profiles, including I-beams, H-beams, channels, angles, hollow sections and other common steel profiles used in construction and manufacturing.
How Does an Integrated Saw-Drill-Line Increase Production Efficiency?
By combining sawing and drilling into one coordinated workflow, manufacturers reduce waiting times, manual intervention and unnecessary material movement. This creates a continuous production flow that improves machine utilization, shortens lead times and increases overall productivity.
Can a Saw-Drill-Line Be Integrated Into an Automated Production Environment?
Yes. Saw-drill-lines can be connected with material handling systems, production software and downstream processes such as shot blasting and painting. This creates a fully integrated production environment with greater transparency, efficiency and process control.
Why Choose a Kaltenbach Saw-Drill-Line?
Kaltenbach combines decades of experience in steel processing with intelligent automation, precision engineering and reliable service. Our scalable saw-drill-lines help manufacturers maximize productivity, increase uptime and build efficient, future-ready production facilities.

Can't Find the Answer You're Looking for?

Our specialists are happy to answer your questions and help you find the right solution for your production.

Talk to our Specialists