Kaltenbach
Kaltenbach

KKS 463 NA

Fully-automatic universal circular saw for the automatic processing of profile and solid materials as well as tubes.

KKS 463 NA

Swiveling vertical clamping device

  • Swiveling vertical clamping device for mitre cuts
  • For optimal material clamping and shortest remnant parts length
Swiveling vertical clamping device

Automatic zero-point recognition

  • Laser light barrier for the cut identification
Automatic zero-point recognition

Label printer for part identification

Label printer for part identification

CNC mitre setting

CNC mitre setting

Free-standing control console for layout flexibility

Free-standing control console for layout  flexibility

Integrated brush-off system

  • To remove trims and remnants, slugs and chips from the table
Integrated brush-off system

High-precision positioning of material

  • Via ballscrew driven by brushless servo motor and supported in dual linear bearings
High-precision positioning of material

Outfeed sorting gripper

  • Holds material during the cut and sorts trims, remnants and good parts to pre-programmed positions
Outfeed sorting gripper

Precise cuts

  • Robust, powerful drive with hardened and ground helical gears
  • Smooth operation
Precise cuts

High degree of automation

  • Parts pattern
  • Automatic mitring
  • Automatic, program-controlled processing of cutting sequences
High degree of automation

High degree of automation

  • Measuring cut-off gripper as additional clamp while cutting
  • Automatic sorting of front cuts, end pieces and finished pieces
High degree of automation

Machine operation with the most advanced software

  • Machine operation via a keyboard display integrated into the control console
  • Input of cutting angle and cutting speed
  • Easy data import and export
  • Materials database with factory settings
  • Production data report and numerous evaluation possibilities
  • Remote diagnosis
Machine operation with the most advanced software

High cutting capacity

  • Automatic calculation of the feed rate and cutting speed
  • Feed motion via hydraulic cylinder
High cutting capacity

Workpiece clamping

  • Infeed and outfeed sides individually controllable
  • Clamping-pressure reduction through reduction valve
  • Clamping-path optimization through integrated measuring system
  • Flexible when it comes to material measurement, especially with large areas 
  • Optimum clamping for miter cuts

 

Workpiece clamping

Automated sawing process

  • Efficient processing of medium and large batches
  • Minimal end-piece lengths due s pecial gripper design
  • Multiple-stroke for cutting lengths up to 9,999 mm
  • High-precision positioning via servomotor and ballscrew spindle
  • Accurately directed via linear guides
Automated sawing process

Shortest cutting times

  • Saw blade feed up to 2,000 mm per minute for thin-walled tubes and profiles
  • Dynamic feed control
Shortest cutting times

Waste minimization and productivity safeguarding

  • Automatic material height measurement and material width measurement (optional)
  • Machine stops if the material does not correspond to the programmed data
  • Length correction with miter cuts (only with optional width measurement)
Waste minimization and productivity safeguarding

Short cycle times

  • Separate roller-conveyor drive of magazine and the roller conveyor of automatic feed
  • Bar changeover takes place outside of the cycle time
  • New material bar is moved to starting position while another bar is being processed
Short cycle times

Savings in operating steps

  • Up to three cuts possible on front and back sides of the bar (rectangular profile)
  • Push-off brush for removal of gusset
Savings in operating steps

Drill axis KDV

  • highest possible level of automation
  • The drill spindle is controlled fastly and precisely over a ball screw via servomotor
Drill axis KDV

Flexible modular material handling

  • The KKS 463 NA can be fed by either a flat, inclined or bundle magazine
  • Stock lengths are powered into the machine by driven support rollers and sawn to pre-programmed cut lengths
  • Trims/remnants are automatically sorted from good parts, which are distributed to pre-programmed positions
Flexible modular material handling

Tilt roller table

  • Parts can be deposited at any position to either front or rear by the ‘teach in’ method (only on KKS 463 NA)
Tilt roller table

Lateral distribution

  • With powered chain-and-dog push-off to front or rear (only KKS 463 NA)
Lateral distribution

Self-lowering slings for collecting cut parts

Self-lowering slings for collecting cut parts

Automatic Bar Separation

  • VM Bundle Magazine
  • For pre-storing of round and square material in the bundle
Automatic Bar Separation

Automatic Bar Infeed

  • FM 1 flat magazine
  • Highly flexible universal magazine for pre-storing almost all profile shapes and solid material
  • Different depths available
Automatic Bar Infeed

Automatic Bar Infeed

  • LM 1 loading magazine
  • For pre-storing round and square material
Automatic Bar Infeed

Transport system for circular saws

  • For material feed and removal with circular saws
  • Solid rollers running in ball bearings, optionally available with drive
  • Operating width 390 mm | 15.35" - Roller diameter 60 mm | 2.36"
Transport system for circular saws

T3 Feed conveyor

  • For material feed and removal with circular saws
  • Robust design
  • Extendable by 1,000 mm | 39"
T3 Feed conveyor

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