Product Portfolio

KBS 621

Mitering band saw for light- and medium-duty steel fabrication and service centers
Working range
620 x 500 mm | 24" x 20"

Benefits at a glance

Vertical saw in robust twin-column construction
High cutting performance and high-precision thanks to the inclined position of the saw band
Suitable for single cuts and processing of small batches
Self-regulating profile clamping with horizontal and vertical clamping device within the automatic cycle control
Good accessibility for saw band changes
High cutting quality thanks to work piece clamping on both sides of the saw band, vertical clamping device as well as steplessly adjustable saw band feed rate
Mitre adjustment without length correction thanks to pivot point of the machine in saw band work piece stop-axis
Electronic saw band slippage control
Hydraulic band clamping

KBS 400-1010

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Hydraulic feed control with monitoring
- Powerful feed
- Fast and easy feed adjustement even during runtime
NC-controlled angle setting
- Precise angle setting for high quality cuts
- NC-standard enables highest reliability
Horizontal and vertical clamping device
- Clamping directly next to operation area
- Low vibrations for long saw band lifetime and low operating costs
- Cutting of material layers and bundles possibles
Switching from rapid to pre-set feed rate
- Automatic switching from rapid feed approach to pre-set feed rate
- Low idle times and higher machine utilization
- Feature is fully independend from machine program
Automatic hydraulic cutting pressure control
- Automatic feed control based on band pressure detection
- Extended saw band life time based on material and band status
Hydraulic band tension
- Set the right tension level for a cutting process
- High tension is activated during cutting process
- Low tension during idle time for long band lifetime
Minimum quantity lubrication
- MQL ensure longer saw band lifetime
- No lubrications rest on the material possbile
Chip removal brush
- Less contamination of the machine and its environment
- Higher cutting performance
- Less wear on saw band for longer lifetime and lower costs
Electronic band slip monitor
- Rotation speed measurement of both saw wheels
- Slippage is reliable detected
- Cutting process is stopped automatically
Powerful drives
- Fast and powerful cuts for single beams as well as material layers or bundles
- Shortest processing times for high tonnages
Robust saw in solid twin pillar construction
- High cutting performance and precision
- Longlasting construction for long investment cycles
- Inclined saw band for higher average feed rates
Chip conveyor
- Automated chip handling
- Higher comfort for operator
Office software license
- Parts can be programmed, imported and nested in the office
- Real time feedback of production status
Band deflection monitor
- Automatic detection of band deflection
- Sensor results will be shown to the operator
- Maintenance can be executed according to real machine conditions
Laser line projection
- Laser projection for manual cuts
- Transport system control directly on machine portal
Automatic hydraulic lowering
- Lowering of machine base reduces collision risk when new material comes in
- Less wear on clamping unit and cutting table
PROFICUT

Modern Software Package for KALTENBACH Sawing Machines
PROFICUT
Easy, user friendly machine operation

Programming of orders via color touchscreen with large keypads directly on the machine control console

Storage possibility for as many sawing orders as desired

Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)

Graphical representation of the material

Machine operation
PROFICUT
Profile database

Comprehensive profile database

Easily expandable

Graphic display of workpiece forms
PROFICUT
Production data report

Recording of production times of individual pieces or entire orders
PROFICUT
Data transfer and data response

Data input directly on the machine control console

Data import in DSTV or DSTV+ format

Data export of previously produced parts in DSTV feedback format to any directory
Downloads
Flussdiagramm_Proficut_en (PDF, 0.03 MB)
KBP 1001
- Band saw with miter unit (+60°/-50°)
  for performance-driven operations with high throughput
- Working range 1,030 x 500 mm | 40" x 20"
KDM 615
Drill line for light-, medium- and heavy-duty steel fabrication and service centers
Workspace [mm]: 600 x 500 and number of tools: 15
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KBS 621

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Trustworthy partnerships
Total design consultancy and customized solutions
Speed, quality, precision
Total versatility, high-end cutting techniques
Committed support and professional advice
Integrated high-quality solutions for the steel industry
We guarantee the quality of your steel!
Over 135 years of accumulated know-how
Constructed to meet your individual needs
Cutting-edge sawing, drilling and plate processing technology
We are there - wherever you need us
We know how to boost your efficiency and productivity
Successful plant integration within your production environment
Optimal availability and performance
Automated solutions for each level of requirement
Advanced process monitoring systems
Developed for strong performance
Optimal shot blasting results, low running costs
Environmentally friendly and resource-saving products
Highly efficient painting and drying systems

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Effective, safe and reliable. Our equipment guarantees the right solution for any requirement.
Benefit from our industry expertise and generate added value - every day.

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