Powerful Drilling for Profiles
Capacity range W x H [mm]: 600 x 500 and Number of Tools: 15
Video
Benefits at a glance
- Capacity Range (w x h): 600 × 500 mm
- Robust, low-vibration design prolongs machine and tool life
- Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit
- Three drill axes with a total of 15 tools and automatic tool-changing system
- Powerful drives and modern spindle construction for high- performance machining
- Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously
- Powerful clamping system reliably holds material and reduces vibrations to prolong band life
- Intelligent material measurement integrated into clamping system for greater process reliability
- Rapid/working feed concept for shorter idle times
- Servomotor and ball screw for high-precision drill axis positioning and feed control
- A saw can be incorporated to create a saw-drill combination
- Milling of standard contours
- Carbide and solid carbide drills can be used to significantly reduce production times
Alternative Machines
Used machines
Features
Material Marking by Means of a Milling Tool on the Drill Head
- Application of reference boundaries for welding add-on pieces
- DSTV-Data import
- Use of high-speed carbide tools
- In addition to the three drill axis - marking from the bottom (4th axis)
Fast Marking Process
- Fast marking process for applying letters and numerals
- Up to 22 characters without material movement
- Can be integrated into fully-automated handling processes
- Imprint still clearly visible after galvanizing or painting
User Friendly
- Automatic, continual swarf removal
- Can be Installed on either side of the machine
High Drilling Performance
- Drill feed via ballscrew spindle and servo motor
- Constant and repeatable feed rates
- Use of HSS, carbide and solid carbide tools
- SK 40 tool holder
Short Changing Times for Tools
- Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 5)
- Linear tool magazine positioned directly alongside the drilling axes
- Tool change automatically sets the correct speed and feed rate values
- Automatic drill length sensing
Low Wear and Low Maintenance
- Drill carriage mounted on dual play-free, pre-stressed linear guide elements
- High precision during axis movement and when drilling
- Ball screw with servomotor for high-precision positioning
Automatic Material Clamping and Material Measurement
- Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder
- Vertical clamping device with four hold-down devices for clamping the material to the machine rollers
- The clamping devices measure the height and width of the section to be processed for material cross-checking control
- Optimum clamping of the workpiece during the drilling process
Machining diversity
- NC-controlled cutting angle setting. Powerful clamping system to ensure high cutting quality and long saw band life
Drilling length measurement
- Light barrier for automatic drilling length measurement
Clamping System
- Powerful and reliable clamping system reduces vibrations and so prolongs tool life
- Intelligent material management and dimensional tolerance control
Technical Data
| Dimensions (L x W x H) | mm | 4570 x 1670 x 3750 |
| Weight | kg | approx. 6.000 |
| Supply and discharge side | Drilling Contour Marking Milling Threading Reducing | |
| Feedrate | mm/min | 1500 |
| Rapid advance/return movement | mm/min | 20.000 |
| Workspace max. | mm | 600 x 500 |
| working range Profile | mm | 600x500 |
| Working range min. | mm | 50x5 |
| Drilling unit vertical (Y-axis) | Pieces | 1 |
| Drilling unit horizontal (Z- and W-axis) | Pieces | 2 |
| Drill Size | mm | 6,8-50 |
| Number of tools per axis | Pieces | 5 |
| Drive power axe | kW | 29,5 |
| Spindle speed max. | min-1 | 150-2.500 |
| Tools | Carbide Tools HSS-Tools Solid Carbide Tools | |
| Degree of Automation | automatic outfeed automatic infeed Full-Automatic | |
| Material class | Steel | |
| Working processes | Profiles |
In-/Outfeed side
Connection to Steel Roller Conveyor
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)
Low-Noise Material Cross Transport
By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.
- Fully-automatic control
- Contributes to enhanced occupational safety and the protection of personnel and the environment
Space Saving Measuring System on the Feed Side
M 152 GG Sliding Measuring Carriage with Two Grippers
Cross Transport with lifting pins
Cross Transport with lifting pins
Fast Material Cross Transport
- Material stock in heavy-duty steel construction
- Sliding rails of synthetic material (polyamide) for low-noise material cross transport
- Drag chains with transport claws
- Drive system with continuously-variable frequency-controlled gear motor
T 13 Transport System for Steel Construction and Steel Service Centers
T 13 Modular Expandable Conveyor Roller System
Universal Measuring System on the Feed Side
M 151 G Sliding Measuring Carriage with Gripper
PROFILINE
Modern Software Package for KALTENBACH Drilling and Drilling-Sawing Machines
PROFILINE - Easy, user friendly machine operation
- Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFILINE - Order manager
- Create, copy and delete orders
- Graphic display of individual positions within an order
PROFILINE - Profile database
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFILINE - Tool manager
- Tool Changer setup based upon the tool type and diameter
- Allocation of the drill diameter to rotational speed settings and feed rates
PROFILINE - Production data report
- Recording of production times of individual pieces or entire orders
PROFILINE - Data transfer and data response
- Data input directly on the machine’s control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
