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Kaltenbach

TRIATHLON A3010HD

SHOTBLAST SYSTEMS

Shotblasting for Steel Constructions Capacity range [mm]: 3000 x 1600 and Number of Turbines: 10

Video

Benefits at a glance

  • Aperture size (w x h): 3.100 x 1.700 mm
  • 10 turbines (15-22 kW each) – arranged diagonally to direction of movement
  • Complete shotblasting of steel fabricated beams and sections including standard structural steel sections and plates
  • Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining)
Triathlon A3010HD
Low Loss of Shotblasting Abrasive

Low Loss of Shotblasting Abrasive

  • Collects shotblasting abrasive left on shotblasted materials
  • Return to the shotblasting machine by screw conveyor

  • Five curtains in the discharge lock chamber ensure that the shotblasting abrasive stays in the machine
  • A funnel collector with screw conveyor transports the shotblasting abrasive back to the bucket conveyor
Regeneration of Shotblasting Abrasive

Regeneration of Shotblasting Abrasive

  • Recirculation of shotblasting abrasive
  • Low operating costs
  • Complete with return stop and rpm monitor for safe operation
High Stability, Low Wear, Low Running Costs

High Stability, Low Wear, Low Running Costs

  • The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining
  • High resistance to wear
  • The manganese lining can be quickly and easily exchanged when worn
Maintenance and Inspection Made Easy

Maintenance and Inspection Made Easy

  • Protected platform for inspections
  • Easy accessibility to filters
  • Maintenance friendly
Stocking Shotblasting Abrasive

Stocking Shotblasting Abrasive

  • Sufficient supply of shotblasting abrasive for a continuous process

 

Shotblasting Abrasive Free from Dust and Scale

Shotblasting Abrasive Free from Dust and Scale

  • Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive
  • Good shotblasting results even with repeated use of the abrasive
Reduction in Use of Shotblasting Abrasive

Reduction in Use of Shotblasting Abrasive

  • Separation of shotblasting abrasive and vacuumed air
  • Long cartridge filter life
  • Low shotblasting abrasive use
Lower Operating Costs through Direct Drive

Lower Operating Costs through Direct Drive

  • Double-disc turbine wheel with eight blades for optimum shotblasting abrasive delivery
  • The turbine is driven by an electric motor via belt drive
  • Vertical mounting to the feedthrough direction. Thus optimum shotblasting results at the highest feedthrough speeds
Clean Work Environment

Clean Work Environment

  • Purification of the vacuumed air (< 1 mg / m2) by means of cartridge filters (without the use of additional filters)
  • Return of purified air to the work environment
  • Long cartridge filter life and thus low operating costs
ProceduresShotblasting
Workspace max.mm3.000 x 1.600
Passage rangemm3.100 x 1.700
Number of turbinesPieces10
Drive performance per turbinekW15-22
Degree of Automationautomatic infeed
Full-Automatic
MaterialclassSawing
ProcessProfiles
Plate
Welded constructions
T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Transport system

Transport system

  • Operation is made at the freestanding main cabinet / control panel
  • Drive system with frequency regulated gear motor, continuously variable

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