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Kaltenbach

SPRINT 1506

SHOTBLAST SYSTEMS

Shotblast System Operating Efficiency and with Optimum Cleaning Effect Capacity range [mm]: 1500 x 600 and Number of Turbines: 6

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Benefits at a glance

  • Aperture size (w x h): 1.600 x 650 mm
  • Six turbines (11 kW each)
  • Suitable for a throughput of from 10,000 to 20,000 tons per year
  • Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining)
  • Maintenance and user friendly

Alternative Machines

Sprint 1506
Easy Inspection and Maintenance

Easy Inspection and Maintenance

  • Good accessibility to the most important machine components for regular inspection and maintenance work
  • Easy changing of the rubber curtains in the infeed and discharge lock chamber
Regeneration of Shotblasting Abrasive

Regeneration of Shotblasting Abrasive

  • Recirculation of shotblasting abrasive
  • Low operating costs
  • Complete with return stop and rpm monitor for safe operation
Optimum Cleaning of Shotblasted Parts

Optimum Cleaning of Shotblasted Parts

  • Blasting abrasive conveying system, brushes and blowers are integrated into an adjustable supporting frame
  • Precise adjustment to remove the shotblasting abrasives
  • Easy control and changing of the brushes
High Stability, Low Wear, Low Running Costs

High Stability, Low Wear, Low Running Costs

  • The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining
  • High resistance to wear
  • The manganese lining can be quickly and easily exchanged when worn
Clean Work Environment

Clean Work Environment

  • Ten curtains in the infeed and discharge lock chamber ensure that the shotblasting abrasive stays in the machine
  • A funnel collector with screw conveyor transports the shotblasting abrasive back to the bucket conveyor
Manageable Operating Costs

Manageable Operating Costs

  • Operating speed designed for BSA = 2.5 with material grades S235JR NEN-EN
Maintenance and Inspection Made Easy

Maintenance and Inspection Made Easy

  • Protected platform for inspections
  • Easy accessibility to filters
  • Maintenance friendly

 

Automatic Shotblasting Abrasive Refilling

Automatic Shotblasting Abrasive Refilling

  • Control of the filling level in the shotblasting abrasive container; when at minimum level shotblasting abrasive is automatically added
Removal of Water and Snow

Removal of Water and Snow

  • Blow-off of water and snow (max. water film: 0.5 mm) prior to material processing
  • Steel construction with permanently-installed cross-flow fan (optionally with automatic height adjustment)
Stocking Shotblasting Abrasive

Stocking Shotblasting Abrasive

  • Sufficient supply of shotblasting abrasive for a continuous process
  • Automatic refill container (optional)
Shotblasting Abrasive Free from Dust and Scale

Shotblasting Abrasive Free from Dust and Scale

  • Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive
  • Good shotblasting results even with repeated use of the abrasive
Reduction in Use of Shotblasting Abrasive

Reduction in Use of Shotblasting Abrasive

  • Separation of shotblasting abrasive and vacuumed air
  • Long cartridge filter life
  • Low shotblasting abrasive use
Optimum Shotblasting Results

Optimum Shotblasting Results

  • Double-disc turbine wheel with eight blades for optimum shotblasting abrasive delivery
  • The turbine is driven by an electric motor via clutch for stable continuous operation
  • Vertical mounting to the feedthrough direction. Thus optimum shotblasting results at the highest feedthrough speeds
  • Good accessibility, easy maintenance
Clean Work Environment

Clean Work Environment

  • Purification of the vacuumed air (< 1 mg / m2) by means of cartridge filters (without the use of additional filters)
  • Return of purified air to the work environment
  • Long cartridge filter life and thus low operating costs

 

Optimum Temperatures of Steel Beams and Constructions

Optimum Temperatures of Steel Beams and Constructions

  • Two burners
  • Extremely low gas consumption
  • Adjustable temperature range
  • The preheating furnace is connected to the after-dryer by means of a duct system, so heated air can thus be used in the drying process
ProceduresShotblasting
Workspace max.mm1.500 x 600
working range Platemm1.500 x 80
working range Profilemm1.000 x 420
Passage rangemm1.500 x 650
Number of turbinesPieces6
Drive performance per turbinekW11
Degree of Automationautomatic infeed
automatic outfeed
Full-Automatic
MaterialclassSawing
ProcessProfiles
Solid Material
Plate
T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Fast Material Cross Transport

Fast Material Cross Transport

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

 

Transport system

Transport system

  • Operation is made at the freestanding main cabinet / control panel
  • Drive system with frequency regulated gear motor, continuously variable

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