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Kaltenbach

MARATHON A1506

SHOTBLAST SYSTEMS

Shotblasting for Continuous Operations Capacity range [mm]: 1500 x 600 and Number of Turbines: 6

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Benefits at a glance

  • Aperture size (w x h): 1.600 x 650 mm
  • 6 turbines (15-22 kW each)
  • The solution for steel traders, steel fabricators and steelworks, as well as shipyards in shift operation
  • Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining)
  • Maintenance and user friendly
Marathon A1506
Regeneration of Shotblasting Abrasive

Regeneration of Shotblasting Abrasive

  • Recirculation of shotblasting abrasive
  • Low operating costs
  • Complete with return stop and rpm monitor for safe operation
Optimum Cleaning of Shotblasted Parts

Optimum Cleaning of Shotblasted Parts

  • Blasting abrasive conveying system, brushes and blowers are integrated into an adjustable supporting frame
  • Precise adjustment to remove the shotblasting abrasives
  • Easy control and changing of the brushes
High Stability, Low Wear, Low Running Costs

High Stability, Low Wear, Low Running Costs

  • The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining
  • High resistance to wear
  • The manganese lining can be quickly and easily exchanged when worn
Manageable Operating Costs

Manageable Operating Costs

  • Operating speed designed for BSA = 2.5 with material grades S235JR NEN-EN
Maintenance and Inspection Made Easy

Maintenance and Inspection Made Easy

  • Protected platform for inspections
  • Easy accessibility to filters
  • Maintenance friendly
Automatic Shotblasting Abrasive Refilling

Automatic Shotblasting Abrasive Refilling

  • Control of the filling level in the shotblasting abrasive container; when at minimum level shotblasting abrasive is automatically added
Stocking Shotblasting Abrasive

Stocking Shotblasting Abrasive

  • Sufficient supply of shotblasting abrasive for a continuous process
  • Automatic refill container (optional)
Shotblasting Abrasive Free from Dust and Scale

Shotblasting Abrasive Free from Dust and Scale

  • Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive
  • Good shotblasting results even with repeated use of the abrasive
Reduction in Use of Shotblasting Abrasive

Reduction in Use of Shotblasting Abrasive

  • Separation of shotblasting abrasive and vacuumed air
  • Long cartridge filter life
  • Low shotblasting abrasive use
Lower Operating Costs through Direct Drive

Lower Operating Costs through Direct Drive

  • Double-disc turbine wheel with eight blades for optimum shotblasting abrasive delivery
  • The turbine is driven by an electric motor via belt drive
  • Vertical mounting to the feedthrough direction. Thus optimum shotblasting results at the highest feedthrough speeds
Clean Work Environment

Clean Work Environment

  • Purification of the vacuumed air (< 1 mg / m2) by means of cartridge filters (without the use of additional filters)
  • Return of purified air to the work environment
  • Long cartridge filter life and thus low operating costs

 

Optimum Temperatures

Optimum Temperatures

  • Four burners (two each upper and lower)
  • Adjustable temperature range
  • Extremely low gas consumption
  • The preheating furnace is connected to the after-dryer by means of a duct system, heated air can thus be used in the drying process
ProceduresShotblasting
Workspace max.mm1500 x 600
Passage rangemm1600 x 650
Number of turbinesPieces6
Drive performance per turbinekW15-22
Degree of Automationautomatic infeed
automatic outfeed
Full-Automatic
MaterialclassSawing
ProcessProfiles
Plate
T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Fast Material Cross Transport

Fast Material Cross Transport

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

 

Transport system

Transport system

  • Operation is made at the freestanding main cabinet / control panel
  • Drive system with frequency regulated gear motor, continuously variable

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