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Kaltenbach

KPS-A 167

PUNCHING + SHEARING SYSTEMS

Powerful Punching-Shearing Machine for Angle Steel up to [mm] 160 x 160 x 19

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Benefits at a glance

  • High punching and shearing force
  • Robust, low-maintenance design for long-term investment
  • Automatic die clearance setting for optimum shearing results
  • Quick-change tooling system to minimise idle times
  • Material transportation speed of 100 m/min for low transportation times
  • Sorting system for good parts
  • Triple marking unit marks up to 3 characters a second
  • The design is influenced by years of experience in punching and shearing
  • Sturdy construction for low vibration and thus improved punching and shearing results
  • Compact machine design for space-saving installation
  • Fast service support through help desk via remote support

Alternative Machines

KPS-A 167
2 x 3 Punching Tools / 2 x 3 Dies

2 x 3 Punching Tools / 2 x 3 Dies

  • High quality punching and long tool life
Automatic material thickness measuring

Automatic material thickness measuring

  • Error prevention during operation process
Marking unit with triple marking wheel for angle steel

Marking unit with triple marking wheel for angle steel

  • Each character can be exchanged separately
Angle Shears

Angle Shears

  • Shearing unit in low vibration and durable cast steel construction with multiple use shear blade
ProcessShearing
Punching
Drive performancekW30
Dimensions (L X W X H)mm2.065 x 2.305 x 2.550
Machine Weightkg10.000
Working range Flatmaterialmm160 x 20
Working range Anglematerialmm160 x 160 x 20
Working range min.mm40 x 40 x 5
Vertical punch diametermm4 - 39,5
Number of tools punch unitPieces2 x 3
Punching PowerkN1200
Angle shear single cutkN2500
Degree of Automationautomatic infeed
automatic outfeed
automatic sorting of trim and remnant cuts
Full-Automatic
MaterialclassSteel
ProcessProfiles
Automatic Length Measuring

Automatic Length Measuring

  • Material is moved to a stop and clamped with a gripper  
  • Accurate Measuring of Material  
  • Secure Gripping of Material
Good piece/scrap separator for short parts

Good piece/scrap separator for short parts

  • Placed at the outfeed side adjacent to of the shear unit 
  • Transverse to the transport system moveable unit with good piece and scrap container
  • Collection containers equipped with rollers and mechanically connected with each other 
  • Material length max. 300 mm
Good piece/rest bar separator for long parts

Good piece/rest bar separator for long parts

  • By tilting the outfeed roller conveyor, the parts are ejected to the front and the rear
  • Transport of the parts to the ejecting position by driven rollers
  • The first roller conveyor segment after the shearing unit can be longitudinally moved in two positions and enables the ejection of short parts up to 300 mm into a container (to be provided by customer) adjacent to the shearing unit 
  • Material lengths min. - max. 0.3 - 3.0 m transported to the left or right side
Cross Transport by Means of Conveyor Chains

Cross Transport by Means of Conveyor Chains

  • Load-bearing conveyor chains enable the easy, low-noise transport of materials
  • Ensured supply of materials for optimal process flow
Roller conveyor with V-positioning of rollers

Roller conveyor with V-positioning of rollers

  • Secure transport of material
M 151 GA Pusher-type Measuring Carriage

M 151 GA Pusher-type Measuring Carriage

  • Running on backlash-free linear bearings, with servo-regulated positioning drive with rotary encoder and planetary gearing via rack and pinion
  • High positioning accuracy

 

MULTILINE

Modern Software Package for KALTENBACH Punching/Shearing Machines

MULTILINE - Easy, user friendly machine operation

  • Programming of orders via colour touchscreen with large keypads directly on the machine control console

MULTILINE - Order manager

  • Create, copy and delete orders 
  • Graphic display of individual positions within an order

MULTILINE - Profile database

  • Comprehensive profile database 
  • Easily expandable 
  • Graphic display of workpiece forms

MULTILINE - Tool manager

  • Tool Changer setup based on the tool type and diameter

MULTILINE - Production data report

  • Recording of production times of individual pieces or entire orders

MULTILINE - Data transfer and data response

  • Data input directly on the machine control console
  • Data import in DSTV or DSTV+ format 
  • Data export of previously produced parts in DSTV feedback format to any directory


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