Powerful Drilling Machine for Heavy Steel Construction
Capacity range W x H [mm]: 1300 x 500 and Number of Tools: 18
Video
Benefits at a glance
- Capacity Range (w x h): 1300 × 500 mm
- Robust, low-vibration design prolongs machine and tool life
- Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit
- Three drill axes with a total of 18 tools and automatic tool-changing system with 6 tools per tool changer
- Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously
- Powerful clamping system reliably holds material and reduces vibrations to prolong band life
- Intelligent material measurement integrated into clamping system for greater process reliability
- Rapid/working feed concept for shorter idle times
- Servomotor and ball screw for high-precision drill axis positioning and feed control
- A saw can be incorporated to create a saw-drill combination
- Powerful drives and modern spindle construction for high- performance machining
- Milling of standard contours
- Carbide and solid carbide drills can be used to significantly reduce production times
- Servo motors with a rotation up to 2500 rpm
- Contour Marking with 4 axes (optional)
Features
Material Marking by Means of a Milling Tool on the Drill Head
- Application of reference boundaries for welding add-on pieces
- DSTV-Data import
- Use of high-speed carbide tools
- In addition to the three drill axis - marking from the bottom (4th axis)
Machine Operation with the Most Advanced Software
- Process visualization directly on the control console
- Easy data import and export
- Materials database with factory settings
- Production data report and numerous evaluation possibilities
- Remote diagnosis
- And much more
User Friendly
- Automatic, continual swarf removal
- Can be Installed on either side of the machine
Reduction of Cooling Lubricant
- Cooling lubricant for drilling tools with inner axial air supply and tools without internal cooling during feeding
- Automatic use of cooling lubrication only during the drilling process
- Minimal use of lubricant and compressed air
- Electronic fill-level monitoring with display on control console
Processing Thin-Walled Profiles
- Automatic centre support when drilling thin-walled sections and profiles
Low Wear and Low Maintenance
- Drill carriage mounted on dual play-free, pre-stressed linear guide elements
- High precision during axis movement and when drilling
Short Changing Times for Tools
- Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 6)
- Tool change units comprised of rotary magazines mounted adjacent to the drilling axes and moveing with the drill carriage
- Tool change automatically sets the correct speed and feed rate values
Automatic Material Clamping and Material Measurement
- Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder
- Vertical clamping device with four hold-down devices for clamping the material to the machine rollers
- The clamping devices measure the height and width of the section to be processed for material cross-checking control
- Optimum clamping of the workpiece during the drilling process
Clamping System
- Powerful and reliable clamping system reduces vibrations and so prolongs tool life
- Intelligent material management and dimensional tolerance control
Tool length measurement
- Light barrier for automatic tool length measurement
- Light barrier is self-cleaning
- Measured tool length to manage rapid and operating feed speed
Technical Data
| Dimensions (L x W x H) | mm | 6260 x 1190 x 3700 |
| Weight | kg | approx. 11.000 |
| Procedures | Drilling Contour Marking Milling Threading Reducing | |
| Feedrate | mm/min | 2000 |
| Rapid advance/return movement | mm/min | 0-15.000 |
| Workspace max. | mm | 1.300x500 |
| working range Profile | mm | 1.300x500 |
| Working range min. | mm | 60x10 |
| Drilling unit vertical (Y-axis) | Pieces | 1 |
| Drilling unit horizontal (Z- and W-axis) | Pieces | 2 |
| Drill Size | mm | 6,8-50 |
| Number of tools per axis | Pieces | 6 |
| Drive power axe | kW | 34,5 |
| Spindle speed max. | min-1 | 150-2.500 |
| Tools | Carbide Tools HSS-Tools Solid Carbide Tools | |
| Degree of Automation | automatic outfeed automatic infeed Full-Automatic | |
| Materialclass | Steel | |
| Process | Profiles |
In-/Outfeed side
Connection to Steel Roller Conveyor
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)
Standard Measuring System on the Feed Side
M 150 P Sliding Measuring Carriage with Pusher Plate
Space Saving Measuring System on the Feed Side
M 152 GG Sliding Measuring Carriage with Two Grippers
Cross Transport with lifting pins
Cross Transport with lifting pins
Fast Material Cross Transport
- Material stock in heavy-duty steel construction
- Sliding rails of synthetic material (polyamide) for low-noise material cross transport
- Drag chains with transport claws
- Drive system with continuously-variable frequency-controlled gear motor
Universal Measuring System on the Feed Side
M 151 G Sliding Measuring Carriage with Gripper
PROFILINE
Modern Software Package for KALTENBACH Drilling and Drilling-Sawing Machines
PROFILINE - Easy, user friendly machine operation
- Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFILINE - Order manager
- Create, copy and delete orders
- Graphic display of individual positions within an order
PROFILINE - Profile database
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFILINE - Tool manager
- Tool Changer setup based upon the tool type and diameter
- Allocation of the drill diameter to rotational speed settings and feed rates
PROFILINE - Production data report
- Recording of production times of individual pieces or entire orders
PROFILINE - Data transfer and data response
- Data input directly on the machine’s control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
