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Kaltenbach

KDL 1318

PROFILE DRILLING MACHINES

Powerful Drilling Machine for Heavy Steel Construction
Capacity range W x H [mm]: 1300 x 500 and Number of Tools: 18

Benefits at a glance

  • Capacity Range (w x h): 1300 × 500 mm
  • Robust, low-vibration design prolongs machine and tool life
  • Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit
  • Three drill axes with a total of 18 tools and automatic tool-changing system with 6 tools per tool changer
  • Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously
  • Powerful clamping system reliably holds material and reduces vibrations to prolong band life
  • Intelligent material measurement integrated into clamping system for greater process reliability
  • Rapid/working feed concept for shorter idle times
  • Servomotor and ball screw for high-precision drill axis positioning and feed control
  • A saw can be incorporated to create a saw-drill combination
  • Powerful drives and modern spindle construction for high- performance machining
  • Milling of standard contours
  • Carbide and solid carbide drills can be used to significantly reduce production times
  • Servo motors with a rotation up to 2500 rpm
  • Contour Marking with 4 axes (optional)
KDL 1318
Material Marking by Means of a Milling Tool on the Drill Head

Material Marking by Means of a Milling Tool on the Drill Head

  • Application of reference boundaries for welding add-on pieces
  • DSTV-Data import
  • Use of high-speed carbide tools
  • In addition to the three drill axis - marking from the bottom (4th axis)
Machine Operation with the Most Advanced Software

Machine Operation with the Most Advanced Software

  • Process visualization directly on the control console
  • Easy data import and export
  • Materials database with factory settings
  • Production data report and numerous evaluation possibilities
  • Remote diagnosis
  • And much more
User Friendly

User Friendly

  • Automatic, continual swarf removal
  • Can be Installed on either side of the machine
Reduction of Cooling Lubricant

Reduction of Cooling Lubricant

  • Cooling lubricant for drilling tools with inner axial air supply and tools without internal cooling during feeding
  • Automatic use of cooling lubrication only during the drilling process
  • Minimal use of lubricant and compressed air
  • Electronic fill-level monitoring with display on control console
Processing Thin-Walled Profiles

Processing Thin-Walled Profiles

  • Automatic centre support when drilling thin-walled sections and profiles
Low Wear and Low Maintenance

Low Wear and Low Maintenance

  • Drill carriage mounted on dual play-free, pre-stressed linear guide elements
  • High precision during axis movement and when drilling
Short Changing Times for Tools

Short Changing Times for Tools

  • Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 6)
  • Tool change units comprised of rotary magazines mounted adjacent to the drilling axes and moveing with the drill carriage
  • Tool change automatically sets the correct speed and feed rate values
Automatic Material Clamping and Material Measurement

Automatic Material Clamping and Material Measurement

  • Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder
  • Vertical clamping device with four hold-down devices for clamping the material to the machine rollers
  • The clamping devices measure the height and width of the section to be processed for material cross-checking control
  • Optimum clamping of the workpiece during the drilling process
Clamping System

Clamping System

  • Powerful and reliable clamping system reduces vibrations and so prolongs tool life
  • Intelligent material management and dimensional tolerance control
Tool length measurement

Tool length measurement

  • Light barrier for automatic tool length measurement
  • Light barrier is self-cleaning
  • Measured tool length to manage rapid and operating feed speed
Dimensions (L x W x H)mm6260 x 1190 x 3700
Weightkgapprox. 11.000
ProceduresDrilling
Contour Marking
Milling
Threading
Reducing
Feedratemm/min0-1.500
Rapid advance/return movementmm/min0-15.000
Workspace max.mm1.300x500
working range Profilemm1.300x500
Working range min.mm60x10
Drilling unit vertical (Y-axis)Pieces1
Drilling unit horizontal (Z- and W-axis)Pieces2
Drill Sizemm8-50
Number of tools per axisPieces6
Drive power axekW34,5
Spindle speed max.min-1150-2.500
ToolsCarbide Tools
HSS-Tools
Solid Carbide Tools
Degree of Automationautomatic infeed
automatic outfeed
Full-Automatic
MaterialclassSawing
ProcessProfiles
Cross Transport with lifting pins

Cross Transport with lifting pins

Cross Transport with lifting pins
Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)
Fast Material Cross Transport

Fast Material Cross Transport

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

 

Standard Measuring System on the Feed Side

Standard Measuring System on the Feed Side

M 150 P Sliding Measuring Carriage with Pusher Plate
Universal Measuring System on the Feed Side

Universal Measuring System on the Feed Side

M 151 G Sliding Measuring Carriage with Gripper
Space Saving Measuring System on the Feed Side

Space Saving Measuring System on the Feed Side

M 152 GG Sliding Measuring Carriage with Two Grippers

PROFILINE

Modern Software Package for KALTENBACH Drilling and Drilling-Sawing Machines

 

PROFILINE - Easy, user friendly machine operation

PROFILINE - Easy, user friendly machine operation

  • Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFILINE - Order manager

PROFILINE - Order manager

  • Create, copy and delete orders
  • Graphic display of individual positions within an order
PROFILINE  - Profile database

PROFILINE - Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms
PROFILINE - Tool manager

PROFILINE - Tool manager

  • Tool Changer setup based upon the tool type and diameter
  • Allocation of the drill diameter to rotational speed settings and feed rates
PROFILINE - Production data report

PROFILINE - Production data report

  • Recording of production times of individual pieces or entire orders
PROFILINE - Data transfer and data response

PROFILINE - Data transfer and data response

  • Data input directly on the machine’s control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory

* Required

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