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Kaltenbach

KDH 1030/1060

PROFILE DRILLING MACHINES

High Performance Processing Centre KDH 1030/1060. Capacity range W x H [mm]: 1000 x 500 and Number of Tools: 30/60

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Benefits at a glance

  • Capacity range (w x h): 1000 x 500 mm
  • Robust, low-vibration design prolongs machine and tool life
  • Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously
  • Powerful clamping system reliably holds material and reduces vibrations to prolong band life
  • Intelligent material measurement integrated into clamping system for greater process reliability
  • Rapid/working feed concept for shorter idle times
  • Servomotor and ball screw for high-precision drill axis positioning and feed control
  • A saw can be incorporated to create a saw-drill combination
  • Self-travelling axes and machine gantry increase productivity by 30 to 100 %
  • Drill patterns can be processed quickly and in parallel with the cutting process
  • Robust, low-vibration design for high-performance milling
  • Measuring carriage designed to increase parallel production and at the same time reduce spatial footprint
  • Huge variety of tools can be deployed, with up to 20 tool stations per machining axis
  • Electromechanical clamping and hydraulic-free machine significantly increase energy efficiency
  • Drill patterns can be processed fast and parallel to the cutting process
  • New operating panel, ergonomical and functional optimized
  • Three perfect 3 axis milling machines with fast rotating motor spindle, which enable HSC processing in steel construction for the first time
  • Optimised material flow due to improved measuring carriage
KDH 1030/1060
Machining axis

Machining axis

  • Robust spindle construction ideal for milling operations
  • High-performance drives and spindle desgin enable speeds of 10,000 rpm
Foundation

Foundation

  • Funnel-shaped machine base with swarf container or conveyor collects 95% of swarf produced on average
Concept

Concept

  • KDH has 3 independently operating machining axes which can self-travel 600 mm along the material
  • KDH gantry can also travel to give a working range of 6 m
  • Sawing and drilling processes can be performed largely in parallel
Clamping System

Clamping System

  • 4 extendable horizontal vices and 2 vertical vices reliably hold material
  • Extendable vices guide the material to the right position for machining
  • Clapping system measures material width and height fully automatically
Tool changer

Tool changer

  • Pivoting tool changer with up to 20 tools per aixs
  • Huge range of machining operations with short setup times
ProcessDrilling
Milling
Dimensions (L X W X H)mm8200 x 7000 x 4000
Rapid advance/ return movementmm/min60000
Machine Weightkg27500
Workspace max.mm1000 x 500 mm
Working range min.mm50 x 50
Drill Sizemm40
Number of tools per axisPieces10 / 20
Drive power axekW15 kW
Spindle speed max.min-10 - 10000
Toolchanger x Magazine placesPieces3 x 10 / 6 x 10
ToolsCarbide Tools
HSS-Tools
Solid Carbide Tools
Degree of AutomationFull-Automatic
MaterialclassSteel
ProcessProfiles
Solid Material
AS 1051 Autosorter

AS 1051 Autosorter

  • Process-assured full automation of the feed side in profile handling
  • Disposal of front cuts and end pieces
  • Variable sorting positions possible
  • For parts with mitre or straight cut from a length of 50 mm and up to a width of 1000 mm
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Cross Transport by Means of Drag Chains

Cross Transport by Means of Drag Chains

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

 

Sliding Measuring Carriage

Sliding Measuring Carriage

  • Measuring carriage grips, measures and positions the material reliably and accurately
  • Measuring carriage can pass the KDH machine portal. The measuring arm is more compact, reducing the space requirement
  • Second measuring carriage can be used to enable parallel material infeed, measuring and processing


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