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Kaltenbach

KDE 1003

PROFILE DRILLING MACHINES

Drilling Machine for Structural Profiles Capacity range W x H [mm]: 1000 x 500 and Number of Tools: 3

Benefits at a glance

  • Capacity Range (w x h): 1000 × 500 mm
  • Robust, low-vibration design prolongs machine and tool life
  • Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit
  • Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously
  • Powerful clamping system reliably holds material and reduces vibrations to prolong band life
  • Intelligent material measurement integrated into clamping system for greater process reliability
  • Rapid/working feed concept for shorter idle times
  • Servomotor and ball screw for high-precision drill axis positioning and feed control
  • A saw can be incorporated to create a saw-drill combination
  • Manual quick-change chuck and tool calibrator
  • Tool-centric processing minimises tool changes
  • Use of HSS drills
  • Three drill axes each with one drilling tool

Alternative Machines

KDE 1003
Tool Catalogue
Machining diversity

Machining diversity

  • NC-controlled cutting angle setting. Powerful clamping system to ensure high cutting quality and long saw band life
Electro-Mechanical Drill Feed

Electro-Mechanical Drill Feed

  • Drilling feed via ballscrew spindle and servo motor
  • Constant and repeatable feed rates
  • Use of HSS tools
Hydraulic Horizontal and Vertical Clamping Device

Hydraulic Horizontal and Vertical Clamping Device

  • Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder
  • Vertical clamping device with four hold-down devices for clamping the material to the machine rollers
  • The clamping devices measure the height and width of the section to be processed for material cross-checking control
  • Optimum clamping of the workpiece during the drilling process
Robust Drill Carriage with Drill Spindle

Robust Drill Carriage with Drill Spindle

  • Drill carriage mounted on dual play-free, pre-stressed linear guide elements
  • High precision during axis movement and when drilling
  • Ball screw with servomotor for high-precision positioning
Quick-Change Chuck with Tool Holder

Quick-Change Chuck with Tool Holder

  • Easy manual tool change at every drilling unit
KHS Marking System (Optional)

KHS Marking System (Optional)

  • Fast marking process for applying letters and numerals
  • Up to 22 characters without material movement
  • Can be integrated into fully-automated handling processes
  • Imprint still clearly visible after galvanizing or painting
Swarf Tray

Swarf Tray

  • Swarf tray mounted on rollers
  • Two-part swarf tray
  • Removable on both sides
  • Optional swarf conveyor for automated, continuous swarf removal
ProcessDrilling
Contour Marking
Threading
Reducing
Dimensions (L X W X H)mm3910 x 1.500 x 2.470
Feedratemm/min20-160
Rapid advance/ return movementmm/min10.000
Machine Weightkg3.800
Workspace max.mm1.000 x 500
Working range min.mm50x5
Drilling unit vertical (Y-axis)Pieces1
Drilling unit horizontal (Z- and W-axis)Pieces2
Drill Sizemm6-31,75
Number of tools per axisPieces1
Drive power axekW3
Spindle speed max.min-1200-1600
ToolsHSS-Tools
Degree of Automationautomatic infeed
automatic outfeed
Full-Automatic
MaterialclassSteel
ProcessProfiles
T 13 Modular Expandable Conveyor Roller System

T 13 Modular Expandable Conveyor Roller System

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Cross Transport with lifting pins

Cross Transport with lifting pins

  • Hydraulic liftable and lowerable lifting pins running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting pin has its own hydraulic unit
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Cross Transport by Means of Drag Chains

Cross Transport by Means of Drag Chains

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

 

M 150 P Sliding Measuring Carriage with Pusher Plate

M 150 P Sliding Measuring Carriage with Pusher Plate

  • Positioning drive through servomotor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines

 

 

Silencer

Silencer

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

 

PROFILINE

Modern Software Package for KALTENBACH Drilling and Drilling-Sawing Machines

 

PROFILINE - Easy, user friendly machine operation

  • Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFILINE - Order manager

  • Create, copy and delete orders
  • Graphic display of individual positions within an order

PROFILINE - Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFILINE - Tool manager

  • Tool Changer setup based upon the tool type and diameter
  • Allocation of the drill diameter to rotational speed settings and feed rates

PROFILINE - Production data report

  • Recording of production times of individual pieces or entire orders

PROFILINE - Data transfer and data response

  • Data input directly on the machine’s control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory


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