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Kaltenbach

KF 1614

PLATE CUTTING AND DRILLING CENTRE

Plate Processing Centre for Capacity range W x L [mm]: 1600 x 6000

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Benefits at a glance

  • Diverse manufacturing technologies such as drilling, milling, counter sinking, thread-cutting, countersinking, thread-cutting, contourmarking, oxyfuel and plasma cutting bundled on a single machine
  • Powerful drives for optimum performance and low production times
  • Higher spindle speeds ideal for milling
  • Downholder roll for optimum plate contact pressure during milling
  • 14-place tool changer for faster setup times
  • Less space needed for measuring carriage
  • Measuring carriage at the side runs through the machine to optimise plate fixation throughout the entire machining process
  • Increased traversing speed of axes
  • Two processing units for parallel machining and higher efficiency
  • Durable construction provides the basis for a long-term investment
  • Common cut for less waste
  • Fully automatic handling of small parts
  • Rotating swarf brush for automatic clearing of chips in front of cutting processes
  • Heavy duty machine capable for incorporating one drilling/flame-cutting unit
  • Use of HSS, carbide and solid carbide drills
  • Flexible contour marking system
  • Grid- or common cut to minimize scrap
  • Autogenous and plasma cutting methods

Alternative Machines

KF 1614
Tool Catalogue
Autogenous Gas Cutting Unit

Autogenous Gas Cutting Unit

  • Universally implementable gas cutting unit built onto the drilling unit
  • Automatic height adjustment of the cutting unit
Drilling Unit

Drilling Unit

  • Drill carriage mounted on dual play-free, pre-stressed linear guides
  • Robust mountig for high precision when drilling
Dust Removal System for Plasma Cutting Unit (Optional)

Dust Removal System for Plasma Cutting Unit (Optional)

  • System with pre-separator and dust collection container
  • Filtering unit with eight cartridges in flame retardant design
  • Automatic filter cleaning
High Speed Contour Marking (Optional)

High Speed Contour Marking (Optional)

  • Application of numbers and letters as well as reference boundaries for welding add-on pieces
  • DSTV-Data import
  • Use of high-speed carbide tools
Hydraulic Marking Equipment (Optional)

Hydraulic Marking Equipment (Optional)

  • Fast, high-quality marking process for applying letters and numbers
  • Marking depth to 1 mm regardless of material and plate thickness
  • Imprint still clearly visible after galvanizing or painting
Integrated Tilt-Back Mechanism

Integrated Tilt-Back Mechanism

  • Automatic disposal of small parts in a removable finished-parts container
Downholder and Downholer roll

Downholder and Downholer roll

  • Hold-down device minimises vibrations- thereby increasing machining quality and prolonging tool life
  • Hold-down device is used with extensive milling operations
Plasma Cutting Unit (Optional)

Plasma Cutting Unit (Optional)

  • Highest cutting performance and optimum cutting quality
  • In addition to autogenous gas cutting, a high-performance plasma cutting machine can optionally be used
  • Common cut and cross-cut technology generates significantly less waste
Swarf Brush

Swarf Brush

  • Fully automated swarf removal before thermal cutting
Tool Change Unit

Tool Change Unit

  • Automatic tool change on the drilling unit for the most common tool sizes
  • Tool change unit is made up of a disc magazine mounted directly on to the drilling axis moving with the drilling carriage
  • Tool change automatically sets the correct speed and feed-rate values
  • Automatic drill length sensing
ProcessDrilling
Thermal cutting
Contour Marking
Milling
Threading
Reducing
Signing
Dimensions (L X W X H)mm15.500x7.000x5.000
Workspace max.mm1.600 x 6.000 (12.000)
Working range Roundmaterialmm1.600x6.000 / (12.000)
working range Platemm1.600x6.000
Drilling unit vertical (Y-axis)Pieces1
Drill Sizemm8-50
Number of tools per axisPieces14
Drive power axekW34,5
Spindle speed max.min-1150-2.000
Sheet starting material sheet widthmm220-1.600
Sheet starting material sheet lengthmm500-6.000
Sheet starting material sheet thicknessmm6-60
Toolchanger x Magazine placesPieces1x14
ToolsCarbide Tools
HSS-Tools
Solid Carbide Tools
Degree of Automationautomatic sorting of trim and remnant cuts
Full-Automatic
MaterialclassSteel
ProcessPlate
Carriage

Carriage

  • Compact measuring carriage minimises space requirements
  • Measuring carriage athe the side measures plate length
  • Measuring carriage athe the side can travel through the gantry to retain the plate at machining height
Cross Transport with Lift-and-Carry System

Cross Transport with Lift-and-Carry System

  • For enhanced material organisation and temporary storage of sheet metals
  • Hydraulic lifting beam and retractable transport beam with bi-directional capability
  • All lift and carry lines fitted with individual hydraulic units
Silencer

Silencer

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

 

Modern Software Package for KALTENBACH Plate Processing Machines

 
  • Color touchscreen with large keypads directly on the machine control console
  • Tool Changer setup based upon the tool type and diameter
  • Allocation of the drill diameter to rotational speed settings and feed rates

LANTEK - Programming via macros integrated into the drawing program

  • Macros available from within the integrated drawing program and can be individually created, modified or expanded

LANTEK - Cross-cut function

  • Interactive automatic or manual true-shape nesting

LANTEK - Econo-cut function

  • Interactive automatic or manual true-shape nesting

LANTEK - WOS Workshop Organization System

  • On-screen information on the current and open nesting orders with plate data, estimated amount of processing time, tools, etc.
  • Recording of actual processing time 
  • Information on the production status

LANTEK - Data transfer and data response

  • Data input directly on the machine’s control console
  • Data import in DSTV, DXF or DWG format 
  • Data export of already produced parts in any directory


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