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Kaltenbach

KPC 4004

PAINTING SYSTEMS

Painting and Drying in a Single Package Capacity range [mm]: 4100 x 600 and Number of Spray Guns: 4 - 12

Benefits at a glance

  • Aperture size (w x h): 4.100 x 700 mm
  • Low paint consumption due to optimum spray gun concept
  • Complete painting in a single pass
  • Minimized material contact points with chain conveyor
  • Use of water-soluble or solvent-based paints
  • Low cleaning and maintenance times

Alternative Machines

KPC 4004
Double Paint Layer in a Single Work Step

Double Paint Layer in a Single Work Step

  • Adjustable via function switch on the TFT display
  • Heavier paint layer possible if required
  • Even though the feedrate is slower, the coating process is still faster than when done in two passes
No Contamination Outside the Machine

No Contamination Outside the Machine

  • Secure continuous air circulation in the spray cabin interior
  • Manually adjustable
  • Reduced escape of paint particles from the machine
Components for the Best Painting Results

Components for the Best Painting Results

  • High-pressure pump for paint
  • 200-litre drum with mixer
  • Drum lid with all necessary connections (e.g. paint extraction device)
  • Pneumatic mixing-device lifter for easy drum change
  • Continuous-flow heater for consistent paint temperature
High Quality and Low Operating Costs

High Quality and Low Operating Costs

  • Spray guns apply paint to finished parts using an airless method
  • Clogging of the feed and discharge lines is avoided through the continuous circulation of paint in the system
  • Automatic height adjustment of the upper spray guns through photoelectric beams for optimum, economical paint application
Paint Reserves

Paint Reserves

  • 200 litre drum with mixer and pneumatic mixing-device lifter for easy drum change
  • Heated container solutions are optionally available for stocking paints
Visual Monitoring of the Coating Process

Visual Monitoring of the Coating Process

  • Fluorescent tubes (2 x 40 watt)
  • Replaceable plastic film protects the fluorescent tubes from contamination
Optimum Coating Process with Low Paint Consumption

Optimum Coating Process with Low Paint Consumption

  • Two movable spraying bridges for positioning spray guns (4 to 12 units)
  • Width of the spraying process is adjustable
  • Automatic adjustment of the spraying stroke to the feedrate
  • Bi-lateral optimized airflow ensures uniform application of coating 
  • Low paint loss
Protective Coating for Filter Cartridges When Using Water-Based Paints

Protective Coating for Filter Cartridges When Using Water-Based Paints

  • Automatic coating system for the filter after cleaning for protection from contamination and increased filter cartridge life
  • Complete with storage container and air-pressure regulator

 

Convenient Operation of the System

Convenient Operation of the System

  • Plain-text display of machine data and possible error messages
  • Good observation of the processes and rapid intervention in case of disturbance
Easy Cleaning of the Spray Cabin

Easy Cleaning of the Spray Cabin

  • Walls and ceiling are covered with anti-stick film for easy cleaning
  • Floor is protected against contamination through a replaceable film covering
Optimum Temperatures of Steel Beams and Constructions

Optimum Temperatures of Steel Beams and Constructions

  • Two to four burners
  • Extremely low gas consumption
  • Adjustable temperature range
  • The preheating furnace is connected to the after-dryer by means of a duct system, heated air can thus be used in the drying process

  • Empty notification for the paint container
  • Mixing unit for larger paint containers
  • System for mixing dual-component coatings
  • Electric floor heating in the spray cabin for water-based paints
  • Anti-freeze device for the machine and the coating system
ProceduresShotblasting
Workspace max.mm4.100 x 600
working range Platemm4.100 x 30
working range Profilemm4.100 x 420
Passage rangemm4.100 x 700
Number of spray guns4 - 12
Degree of Automationautomatic infeed
automatic outfeed
Full-Automatic
MaterialclassSawing
ProcessProfiles
Solid Material
Plate
Transport System for Painting Systems

Transport System for Painting Systems

  • For the transport of profiles, sheet metal and constructions (e.g. profiles with top and base plates up to 100 mm)
  • Provides advantages over a roller conveyor as contact with freshly-painted material is minimal
  • Multiple chain conveyors can be synchronized for the trouble-free transport of constructions

 

T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Low-Noise Material Cross Transport

Low-Noise Material Cross Transport

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

 


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