Please select your language

×
Kaltenbach

KPC 2504

PAINTING SYSTEMS

Painting and Drying in a Single Package Capacity range [mm]: 2500 x 600 and Number of Spray Guns: 4 - 12

Benefits at a glance

  • Aperture size (w x h): 2.500 x 700 mm
  • Low paint consumption due to optimum spray gun concept
  • Complete painting in a single pass
  • Minimized material contact points with chain conveyor
  • Use of water-soluble or solvent-based paints
  • Low cleaning and maintenance times

Alternative Machines

KPC 2504
Automatic Double Coating

Automatic Double Coating

  • Adjustable via function switch on the TFT display
  • Heavier paint layer possible if required
  • Even though the feedrate is slower, the coating process is still faster than when done in two passes
Rubber Curtains on the Intake and Exit Sides

Rubber Curtains on the Intake and Exit Sides

  • Secure continuous air circulation in the spray cabin interior
  • Manually adjustable
  • Reduced escape of paint particles from the machine
First Coating System

First Coating System

  • High-pressure pump for paint
  • 200-litre drum with mixer
  • Drum lid with all necessary connections (e.g. paint extraction device)
  • Pneumatic mixing-device lifter for easy drum change
  • Continuous-flow heater for consistent paint temperature
Spray Guns

Spray Guns

  • Spray guns apply paint to finished parts using an airless method
  • Clogging of the feed and discharge lines is avoided through the continuous circulation of paint in the system
  • Automatic height adjustment of the upper spray guns through photoelectric beams for optimum, economical paint application
Coating System in Drum or Container (Optional)

Coating System in Drum or Container (Optional)

  • 200 litre drum with mixer and pneumatic mixing-device lifter for easy drum change
  • Heated container solutions are optionally available for stocking paints
Interior Lighting of the Spray Cabin

Interior Lighting of the Spray Cabin

  • Fluorescent tubes (2 x 40 watt)
  • Replaceable plastic film protects the fluorescent tubes from contamination
Painting System

Painting System

  • Two movable spraying bridges for positioning spray guns (4 to 12 units)
  • Width of the spraying process is adjustable
  • Automatic adjustment of the spraying stroke to the feedrate
  • Bi-lateral optimized airflow ensures uniform application of coating 
  • Low paint loss
Protective Coating for Filter Cartridges

Protective Coating for Filter Cartridges

  • Automatic coating system for the filter after cleaning for protection from contamination and increased filter cartridge life
  • Complete with storage container and air-pressure regulator

 

Swiveling Control Console with TFT Display

Swiveling Control Console with TFT Display

  • Plain-text display of machine data and possible error messages
  • Good observation of the processes and rapid intervention in case of disturbance
Dry Spray Cabin in Compact Construction

Dry Spray Cabin in Compact Construction

  • Walls and ceiling are covered with anti-stick film for easy cleaning
  • Floor is protected against contamination through a replaceable film covering
Preheating Furnace (Optional)

Preheating Furnace (Optional)

  • Two to four burners
  • Extremely low gas consumption
  • Adjustable temperature range
  • The preheating furnace is connected to the after-dryer by means of a duct system, heated air can thus be used in the drying process
Additional Options for the KPC Painting Unit

Additional Options for the KPC Painting Unit

  • Empty notification for the paint container
  • Mixing unit for larger paint containers
  • System for mixing dual-component coatings
  • Electric floor heating in the spray cabin for water-based paints
  • Anti-freeze device for the machine and the coating system
ProcessShotblasting
Workspace max.mm2.500 x 600
working range Platemm2.500 x 50
working range Profilemm2.500 x 420
Passage rangemm2.500 x 700
Number of spray guns4 - 12
Degree of Automationautomatic infeed
automatic outfeed
Full-Automatic
MaterialclassSteel
ProcessProfiles
Solid Material
Plate
Chain Conveyors

Chain Conveyors

  • For the transport of profiles, sheet metal and constructions (e.g. profiles with top and base plates up to 100 mm)
  • Provides advantages over a roller conveyor as contact with freshly-painted material is minimal
  • Multiple chain conveyors can be synchronized for the trouble-free transport of constructions

 

T 13 Modular Expandable Conveyor Roller System

T 13 Modular Expandable Conveyor Roller System

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Silencer

Silencer

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

 


* Required

CAPTCHA image

Let us advise you

For personal consultancy
We will help you to find the right product.

Go to inquiry form