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Kaltenbach

KKS 463 NA

CIRCULAR SAWING MACHINES

Fully-Automatic Universal Circular Saw for Materials Up to Ø 153 mm

Video

Benefits at a glance

  • standard saw blade: Ø 460 mm
  • Automatic mitre cuts +/- 60 Degrees
  • Automatic processing of flat, angle and solid materials, tubes and special profiles
  • Multiple front and back cuts
  • High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
  • Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
  • Minimal end-piece lengths through special gripper design and measuring cut-off gripper
  • Automatic cut-off sorting
  • Simple operation and programming via touch screen

Pictures

Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing

Alternative Machines

High Degree of Automation

High Degree of Automation

  • Measuring cut-off gripper as additional clamp while cutting
  • Automatic sorting of front cuts, end pieces and finished pieces
Waste Minimization and Productivity Safeguarding

Waste Minimization and Productivity Safeguarding

  • Automatic material height measurement (standard) and material width measurement (optional)
  • Machine stops if the material does not correspond to the programmed data
  • Length correction with miter cuts (only with optional width measurement)
Shortest Cutting Times

Shortest Cutting Times

  • Saw blade feed up to 2,000 mm per minute for thin-walled tubes and profiles
  • Dynamic feed control
Automatic Zero-Point Recognition

Automatic Zero-Point Recognition

  • High level of automation of preset sawing tasks, e.g., with pre-connected magazine (optional)
Automated Sawing Process

Automated Sawing Process

  • Efficient processing of medium and large batches
  • Minimal end-piece lengths due s pecial gripper design
  • Multiple-stroke for cutting lengths up to 9,999 mm
  • High-precision positioning via servomotor and ballscrew spindle
  • Accurately directed via linear guides
Savings in Operating Steps

Savings in Operating Steps

  • Up to three cuts possible on front and back sides of the bar (rectangular profile)
  • Push-off brush for removal of gusset
Nearly Dry Workpiece

Nearly Dry Workpiece

  • Optimum tool lubrication while sawing profiles
  • Installable in addition to cooling water unit
  • Level monitoring of minimal and flood lubricants
  • Long saw blade life
High Degree of Automation

High Degree of Automation

  • Automatic mitring
  • Automatic, program-controlled processing of cutting sequences
High Cutting Capacity

High Cutting Capacity

  • Automatic calculation of the feed rate and cutting speed based on the DIN number or material category
  • Feed motion via hydraulic cylinder
Trouble-Free Use in Different Climate Zones

Trouble-Free Use in Different Climate Zones

  • Control cabinet integrated into the machine with cooling and heating unit
  • Cooling when > 35° C 
  • Heating when < 5° C
  • High availability of electronic components even with extreme ambient temperatures
Precise Cuts

Precise Cuts

  • Robust, powerful drive with hardened and ground helical gears
  • Smooth operation
Short Cycle Times

Short Cycle Times

  • Separate roller-conveyor drive of the magazine and the roller conveyor of the automatic feed
  • Bar changeover takes place outside of the cycle time
  • New material bar is moved to starting position while another bar is being processed in the saw
Workpiece Clamping

Workpiece Clamping

  • Infeed and outfeed sides individually controllable
  • Clamping-pressure reduction through reduction valve
  • Clamping-path optimization through integrated measuring system
  • Flexible when it comes to material measurement, especially with large areas 
  • Optimum clamping for miter cuts

 

Machine Operation with the Most Advanced Software

Machine Operation with the Most Advanced Software

  • Machine operation via a keyboard display integrated into the control console
  • Input of cutting angle and cutting speed
  • Easy data import and export
  • Materials database with factory settings
  • Production data report and numerous evaluation possibilities
  • Remote diagnosis
  • And much more
Drill axis KDV

Drill axis KDV

  • highest possible level of automation
  • The drill spindle is controlled fastly and precisely over
    a ball screw via servomotor
Drive performancekW5,2 resp. 9,5
Weightkg4.900
ProceduresSawing
SawbladeØ mm460
Drive performancekW5,2 resp. 9,5
Cutting speedm/min7-60 resp. 15-120
Feedratemm/min0-1.000
Rapid advance/return movementmm/min3.500
Workspace max.mm153
Working range Squaremm140
Working range Flatmaterialmm250x75
Working range Roundmaterialmm153
working range Profilemm140x140
Mitre range30°-90°-30°
ToolsHSS-Tools
Degree of Automationautomatic infeed
automatic outfeed
automatic sorting of trim and remnant cuts
Full-Automatic
MaterialclassDrilling
Sawing
ProcessProfiles
Single stroke lengthmm1.500
Multiple stroke lengthmm9.999
Automatic Bar Separation

Automatic Bar Separation

  • For pre-storage of identical round or rectangular materials 
  • High throughput through fully-automatic infeed of individual material bars
  • Available in left and right-hand models
Automatic Bar Infeed

Automatic Bar Infeed

  • Flat magazine for pre-storage of round and rectangular material in addition to profiles
  • High flexibility through fully-automatic infeed of a variety of materials
Automatic Bar Infeed

Automatic Bar Infeed

  • Inclined magazine for pre-storage of identical round or rectangular materials
  • High throughput through fully-automatic infeed of identical materials
  • Available in left and right-hand models
T3 Transport System for Circular Saws

T3 Transport System for Circular Saws

  • For material feed and removal with circular saws
  • Ball-bearing light-running rollers
  • Operating width: 330 mm / Roller diameter: 60 mm
T 4 Transport System for Circular Saws

T 4 Transport System for Circular Saws

  • For material feed and removal with circular saws
  • Solid rollers running in ball bearings, optionally available with drive
  • Operating width: 390 mm / Roller diameter: 60 mm

 

PROFICUT

Modern Software Package for KALTENBACH Sawing Machines

 

PROFICUT - Easy, user friendly machine operation

PROFICUT - Easy, user friendly machine operation

  •  Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFICUT - Profile database

PROFICUT - Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms
PROFICUT  - Production data report

PROFICUT - Production data report

  • Recording of production times of individual pieces or entire orders
PROFICUT - Data transfer and data response

PROFICUT - Data transfer and data response

  • Data input directly on the machine control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory

* Required

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