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Kaltenbach

KKS 451 NA

CIRCULAR SAWING MACHINES

Fully-Automatic Universal Circular Saw for Materials Up to Ø 150 mm

Video

Benefits at a glance

  • standard saw blade: Ø 450 mm
  • Mitre cuts +/- 60 Degrees
  • Automatic processing of flat, angle and solid materials, tubes and special profiles
  • Optimum swarf flow through the KALTENBACH “cut from below” principle
  • High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
  • Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
  • Minimal end-piece lengths due to special gripper design
  • Simple operation and programming via touch screen

Pictures

Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing
Circular Sawing

Alternative Machines

Automatic Zero-Point Recognition

Automatic Zero-Point Recognition

  • High level of automation of preset sawing tasks, e.g., with pre-connected magazine (optional)
Automated Sawing Process

Automated Sawing Process

  • Efficient processing of medium and large batches
  • Minimal end-piece lengths due s pecial gripper design
  • Multiple-stroke for cutting lengths up to 9,999 mm
  • High-precision positioning via servomotor and ballscrew spindle
High Degree of Automation

High Degree of Automation

  • Automatic mitring (optional)
  • Automatic, program-controlled processing of cutting sequences
High Cutting Capacity

High Cutting Capacity

  • Automatic calculation of the feed rate and cutting speed based on the DIN number or material category (option)
  • Feed motion via hydraulic cylinder
Precise Cuts

Precise Cuts

  • Robust, powerful drive with hardened and ground helical gears
  • Smooth operation
Workpiece Clamping

Workpiece Clamping

  • 160 mm stroke
  • Large-scale pressure piece for secure, vertical clamping on both sides of the saw blade
  • Horizontal clamp for additional workpiece clamping on outfeed side
Drive performancekW1,8/2,7
Weightkg2.500
ProceduresSawing
SawbladeØ mm450
Drive performancekW1,8/2,7
Cutting speedm/min10/20, 13/26, 15/30
Feedratemm/min0-1.000
Rapid advance/return movementmm/min3.500
Workspace max.mm150
Working range Squaremm140x140
Working range Flatmaterialmm240x80
Working range Roundmaterialmm150
Working range min.mm12
Mitre range30°/90°/30°
ToolsHSS-Tools
Degree of Automationautomatic infeed
Full-Automatic
MaterialclassDrilling
Sawing
ProcessProfiles
Solid Material
Single stroke lengthmm2.000
Multiple stroke lengthmm9.999
Automatic Bar Infeed

Automatic Bar Infeed

  • Flat magazine for pre-storage of round and rectangular material in addition to profiles
  • High flexibility through fully-automatic infeed of a variety of materials
Automatic Bar Infeed

Automatic Bar Infeed

  • Inclined magazine for pre-storage of identical round or rectangular materials
  • High throughput through fully-automatic infeed of identical materials
  • Available in left and right-hand models
T3 Transport System for Circular Saws

T3 Transport System for Circular Saws

  • For material feed and removal with circular saws
  • Ball-bearing light-running rollers
  • Operating width: 330 mm / Roller diameter: 60 mm
T 4 Transport System for Circular Saws

T 4 Transport System for Circular Saws

  • For material feed and removal with circular saws
  • Solid rollers running in ball bearings, optionally available with drive
  • Operating width: 390 mm / Roller diameter: 60 mm

 

PROFICUT

Modern Software Package for KALTENBACH Sawing Machines

 

PROFICUT - Easy, user friendly machine operation

PROFICUT - Easy, user friendly machine operation

  •  Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFICUT - Profile database

PROFICUT - Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms
PROFICUT  - Production data report

PROFICUT - Production data report

  • Recording of production times of individual pieces or entire orders
PROFICUT - Data transfer and data response

PROFICUT - Data transfer and data response

  • Data input directly on the machine control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory

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