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Kaltenbach

HDM 1432

CIRCULAR SAWING MACHINES

High Performance for Heavy Steel Construction and Steel Service Centers

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Benefits at a glance

  • Work area (w x h): 1.200 × 450 mm
  • Vertical saw on robust pivot bearing
  • Powerful drive for high-performance cutting
  • Single cuts in addition to layer and bundle cuts possible
  • NC-controlled cutting-angle setting
  • A drill can be incorporated to create a saw-drill combination
  • Feed via ball screw for perfect cutting results and long blade lif

Alternative Machines

HDM 1432
Tool Catalogue
Laser (Optional)

Laser (Optional)

  • Processing of material via feed creep rate through of control keys directly on the saw frame
  • Sawing on manually made marks possible
NC-Controlled Cutting-Angle Setting

NC-Controlled Cutting-Angle Setting

  • Adjustment on free-standing control console
  • Measurement takes place through absolute rotary encoder and frequency-controlled motor
  • Automatic, hydraulic clamping of the machine after reaching the mitre setting
  • Reduced non-productive times when changing mitres
Hydraulically Raisable Supply Rollers

Hydraulically Raisable Supply Rollers

  • Supply rollers attached to the left and right of the saw table
  • Transport and positioning movement in the sawing area with removable hand wheel
Hydraulic Horizontal and Vertical Clamping Device

Hydraulic Horizontal and Vertical Clamping Device

  • Hydraulic profile clamping within the automatic sawing control (clamping, sawing, unclamping)
  • Clamping bridge clamps directly alongside the saw blade for precise cuts, even with short cutting lengths
  • Clamping and sawing of layers and bundles possible
Motor Driven Extendable Roller Conveyor Segments

Motor Driven Extendable Roller Conveyor Segments

  • Power driven transport rollers on the infeed and outfeed sides immediately beside the saw table
  • Short material lengths can also be transported through the sawing area with mitre settings
Main Saw Drive (22 kW)

Main Saw Drive (22 kW)

  • High performance cutting and long blade life
Servomotor and Backlash Free Pre-stressed Ballscrew Spindle

Servomotor and Backlash Free Pre-stressed Ballscrew Spindle

  • Infinitely adjustable feed rate on the control console
  • OPTIFEED for automatic control of saw blade feed and cutting speed
  • Excellent regulation response through changing material cross-sections
Chip remover

Chip remover

  • Chip remover cleans the saw blade for perfect cutting results and shorter cutting times.
KHS Marking System (Optional)

KHS Marking System (Optional)

  • Fast marking process for applying letters and numerals
  • Up to 22 characters without material movement
  • Can be integrated into fully-automated handling processes
  • Imprint still clearly visible after galvanizing or painting
ProcessSawing
SawbladeØ mm1.430 x 9,5
Drive performancekW22,0
Cutting speedm/min8-30
Dimensions (L X W X H)mm4.500x1.600x3.200
Machine Weightkg9.500
Workspace max.mm1.200 x 450
Working range Squaremm440x440
working range Profilemm1.200x450
Working range min.mm50x50
Mitre range-45°/90°/+35°
ToolsHSS-Tools
Degree of Automationautomatic infeed
automatic outfeed
MaterialclassSteel
ProcessProfiles
Bundles
Layers
T 13 Modular Expandable Conveyor Roller System

T 13 Modular Expandable Conveyor Roller System

  • For material feed and removal
  • Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material
  • Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor
Cross Transport with lifting pins

Cross Transport with lifting pins

  • Hydraulic liftable and lowerable lifting pins running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting pin has its own hydraulic unit
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)

  • Hydraulic liftable and lowerable lifting beams running in both directions
  • Drive system with continuously-variable frequency-controlled gear motor
  • Each lifting line has its own hydraulic unit

 

Cross Transport by Means of Drag Chains

Cross Transport by Means of Drag Chains

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

 

M 150 P Sliding Measuring Carriage with Pusher Plate

M 150 P Sliding Measuring Carriage with Pusher Plate

  • Positioning drive through servomotor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines

 

 

M 151 G Sliding Measuring Carriage with Gripper

M 151 G Sliding Measuring Carriage with Gripper

  • Positioning drive through servo motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines
  • Hydraulic height adjustment for measuring various profile cross-sections

 

 

 

 

M 152 GG Sliding Measuring Carriage with Two Grippers

M 152 GG Sliding Measuring Carriage with Two Grippers

  • Positioning drive through servo motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Additional pusher plates (optional) enable the handling of layers and bundles with stand-alone sawing machines
  • Hydraulic height adjustment for measuring various profile cross-sections
  • Automatic transposition of the measuring carriage position from the rear to the forward gripper

 

L 220 Heavy-Duty Measuring Stop

L 220 Heavy-Duty Measuring Stop

  • Positioning drive through frequency regulated three-phase motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Rapid pivoting of the squaring arm
  • Manual adapter for processing short lengths

 

 

LS 270 Heavy Duty Measuring Stop

LS 270 Heavy Duty Measuring Stop

  • Positioning drive through servo motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Rapid pivoting of the squaring arm
  • Automatically-extending adapter for processing short lengths
  • Material weights of more than 8 t can be processed through additional brake cylinder (optional)

 

 

Silencer

Silencer

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

 

PROFICUT

Modern Software Package for KALTENBACH Sawing Machines

 

PROFICUT - Easy, user friendly machine operation

  •  Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFICUT - Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFICUT - Production data report

  • Recording of production times of individual pieces or entire orders

PROFICUT - Data transfer and data response

  • Data input directly on the machine control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory


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