Plate Processing Centre for
Capacity range W x L [mm]: 1600 x 6000 (optional 12000)
Video
Benefits at a glance
- Diverse manufacturing technologies such as drilling, milling, counter sinking, thread-cutting, countersinking, thread-cutting, contourmarking, oxyfuel and plasma cutting bundled on a single machine
- Powerful drives for optimum performance and low production times
- Higher spindle speeds ideal for milling
- Downholder roll for optimum plate contact pressure during milling
- 14-place tool changer for faster setup times
- Less space needed for measuring carriage
- Measuring carriage at the side runs through the machine to optimise plate fixation throughout the entire machining process
- Increased traversing speed of axes
- Two processing units for parallel machining and higher efficiency
- Durable construction provides the basis for a long-term investment
- Common cut for less waste
- Fully automatic handling of small parts
- Rotating swarf brush for automatic clearing of chips in front of cutting processes
- Heavy duty machine capable for incorporating one drilling/flame-cutting unit
- Use of HSS, carbide and solid carbide drills
- Flexible contour marking system
- Grid- or common cut to minimize scrap
- Autogenous and plasma cutting methods
Alternative Machines
Features
Convenient Operation of the System
- Plain-text display of machine data and possible error messages
- Good observation of the processes and rapid intervention in case of disturbance
Low Wear and Low Maintenance
- Drill carriage mounted on dual play-free, pre-stressed linear guides
- Robust mountig for high precision when drilling
Universal, Economical Gas Cutting Process
- Universally implementable gas cutting unit built onto the drilling unit
- Automatic height adjustment of the cutting unit
Fully Automatic Processing Possible
- Automatic disposal of small parts in a removable finished-parts container
High Cutting Speed
- Highest cutting performance and optimum cutting quality
- In addition to autogenous gas cutting, a high-performance plasma cutting machine can optionally be used
- Common cut and cross-cut technology generates significantly less waste
Dust Free Work Environment
- System with pre-separator and dust collection container
- Filtering unit with eight cartridges in flame retardant design
- Automatic filter cleaning
Fast Marking Process
- Fast, high-quality marking process for applying letters and numbers
- Marking depth to 1 mm regardless of material and plate thickness
- Imprint still clearly visible after galvanizing or painting
Material Marking by Means of a Milling Tool on the Drill Head
- Application of numbers and letters as well as reference boundaries for welding add-on pieces
- DSTV-Data import
- Use of high-speed carbide tools
Machine Operation with the Most Up-to-Date Software
- Easy data import and export
- Automatic or manual nesting
- Partial programming possibility via NC-DSTV, DXF or DWG files, integrated drawing program or macros
- And much more
Short Changing Times for Tools
- Automatic tool change on the drilling unit for the most common tool sizes
- Tool change unit consists of a chain change system directly attached to the portal
- Tool change automatically sets the correct speed and feed-rate values
- Automatic drill length sensing
Swarf Brush
- Fully automated swarf removal before thermal cutting
Downholder and Downholder roll
- Hold-down device minimises vibrations- thereby increasing machining quality and prolonging tool life
- Hold-down device is used with extensive milling operations
Technical Data
| Dimensions (L x W x H) | mm | 15500 x 7000 x 5000 |
| Supply and discharge side | Drilling Thermal cutting Contour Marking Milling Threading Reducing Signing | |
| Feedrate | mm/min | 2000 |
| working range Plate | mm | 1.600x6.000 |
| Drilling unit horizontal (Z- and W-axis) | Pieces | 1 |
| Drilling units from below (U-axis, optional) | Pieces | 0 |
| Drill Size | mm | 6,8 - 50 |
| Drive power axe | kW | 34,5 |
| Spindle speed max. | min-1 | 150 - 3500 |
| Sheet starting material sheet width | mm | 220 - 1600 |
| Sheet starting material sheet length | mm | 500 - 6000 |
| Sheet starting material sheet thickness | mm | 6 - 100 |
| Toolchanger x Magazine places | Pieces | 1x14 |
| Tools | Carbide Tools HSS-Tools Solid Carbide Tools | |
| Degree of Automation | automatic sorting of trim and remnant cuts Full-Automatic | |
| Material class | Steel | |
| Working processes | Plate |
In-/Outfeed side
Low-Noise Material Cross Transport
By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.
- Fully-automatic control
- Contributes to enhanced occupational safety and the protection of personnel and the environment
Carriage
Carriage
Temporary Storage Options
Cross Transport with Lift-and-Carry System
Modern Software Package for KALTENBACH Plate Processing Machines
Easy, user friendly machine operation
- Color touchscreen with large keypads directly on the machine control console
Tool manager
- Tool Changer setup based upon the tool type and diameter
- Allocation of the drill diameter to rotational speed settings and feed rates
LANTEK - Programming via macros integrated into the drawing program
- Macros available from within the integrated drawing program and can be individually created, modified or expanded
LANTEK - Cross-cut function
- Interactive automatic or manual true-shape nesting
LANTEK - Econo-cut function
- Interactive automatic or manual true-shape nesting
LANTEK - WOS Workshop Organization System
- On-screen information on the current and open nesting orders with plate data, estimated amount of processing time, tools, etc.
- Recording of actual processing time
- Information on the production status
LANTEK - Data transfer and data response
- Data input directly on the machine’s control console
- Data import in DSTV, DXF or DWG format
- Data export of already produced parts in any directory
