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Kaltenbach

KPC 3004
PAINTING SYSTEMS

Painting and Drying in a Single Package
Capacity range [mm]: 3000 x 600 and Number of Spray Guns: 4 - 12

Video

Benefits at a glance

  • Aperture size (w x h): 3.100 x 700 mm
  • Low paint consumption due to optimum spray gun concept
  • Complete painting in a single pass
  • Minimized material contact points with chain conveyor
  • Use of water-soluble or solvent-based paints
  • Low cleaning and maintenance times

Alternative Machines

KPC 3004

Features

Optimum Coating Process with Low Paint Consumption

Optimum Coating Process with Low Paint Consumption

  • Two movable spraying bridges for positioning spray guns (4 to 12 units)
  • Width of the spraying process is adjustable
  • Automatic adjustment of the spraying stroke to the feedrate
  • Bi-lateral optimized airflow ensures uniform application of coating 
  • Low paint loss
High Quality and Low Operating Costs

High Quality and Low Operating Costs

  • Spray guns apply paint to finished parts using an airless method
  • Clogging of the feed and discharge lines is avoided through the continuous circulation of paint in the system
  • Automatic height adjustment of the upper spray guns through photoelectric beams for optimum, economical paint application
No Contamination Outside the Machine

No Contamination Outside the Machine

  • Secure continuous air circulation in the spray cabin interior
  • Manually adjustable
  • Reduced escape of paint particles from the machine
Visual Monitoring of the Coating Process

Visual Monitoring of the Coating Process

  • Fluorescent tubes (2 x 40 watt)
  • Replaceable plastic film protects the fluorescent tubes from contamination
Easy Cleaning of the Spray Cabin

Easy Cleaning of the Spray Cabin

  • Walls and ceiling are covered with anti-stick film for easy cleaning
  • Floor is protected against contamination through a replaceable film covering
Convenient Operation of the System

Convenient Operation of the System

  • Plain-text display of machine data and possible error messages
  • Good observation of the processes and rapid intervention in case of disturbance
Double Paint Layer in a Single Work Step

Double Paint Layer in a Single Work Step

  • Adjustable via function switch on the TFT display
  • Heavier paint layer possible if required
  • Even though the feedrate is slower, the coating process is still faster than when done in two passes
Protective Coating for Filter Cartridges When Using Water-Based Paints

Protective Coating for Filter Cartridges When Using Water-Based Paints

  • Automatic coating system for the filter after cleaning for protection from contamination and increased filter cartridge life
  • Complete with storage container and air-pressure regulator

 

Components for the Best Painting Results

Components for the Best Painting Results

  • High-pressure pump for paint
  • 200-litre drum with mixer
  • Drum lid with all necessary connections (e.g. paint extraction device)
  • Pneumatic mixing-device lifter for easy drum change
  • Continuous-flow heater for consistent paint temperature
Paint Reserves

Paint Reserves

  • 200 litre drum with mixer and pneumatic mixing-device lifter for easy drum change
  • Heated container solutions are optionally available for stocking paints
Additional Options for the KPC Painting Unit

Additional Options for the KPC Painting Unit

  • Empty notification for the paint container
  • Mixing unit for larger paint containers
  • System for mixing dual-component coatings
  • Electric floor heating in the spray cabin for water-based paints
  • Anti-freeze device for the machine and the coating system
Optimum Temperatures of Steel Beams and Constructions

Optimum Temperatures of Steel Beams and Constructions

  • Two burners
  • Extremely low gas consumption
  • Adjustable temperature range
  • The preheating furnace is connected to the after-dryer by means of a duct system, so heated air can thus be used in the drying process

Technical Data

Supply and discharge sideShotblasting
Workspace max.mm3.000 x 600
working range Platemm3.000 x 40
working range Profilemm3.000 x 600
Passage rangemm3.100 x 700
Number of spray guns4 - 12
Drilling units from below (U-axis, optional)Pieces0
Degree of Automationautomatic outfeed
automatic infeed
Full-Automatic
Material classSteel
Working processesPlate
Solid Material
Profiles

In-/Outfeed side

Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)
Low-Noise Material Cross Transport

Low-Noise Material Cross Transport

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

 

Transport System for Painting Systems

Transport System for Painting Systems

Chain Conveyors
T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Modular Expandable Conveyor Roller System

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