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Kaltenbach

KKS 463 NA
CIRCULAR SAWING MACHINES

Fully-automatic Universal Circular Saw for materials up to Ø 153 mm

Video

Benefits at a glance

  • standard saw blade: Ø 460 mm
  • Automatic mitre cuts +/- 60 Degrees
  • Automatic processing of flat, angle and solid materials, tubes and special profiles
  • Multiple front and back cuts
  • High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke
  • Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade
  • Minimal end-piece lengths through special gripper design and measuring cut-off gripper
  • Automatic cut-off sorting
  • Simple operation and programming via touch screen

Alternative Machines

KKS 463 NA
Range of tools Saw Blades

Features

Precise Cuts

Precise Cuts

  • Robust, powerful drive with hardened and ground helical gears
  • Smooth operation
Swiveling vertical clamping device

Swiveling vertical clamping device

  • Swiveling vertical clamping device for mitre cuts
  • For optimal material clamping and shortest remnant parts length (< 15 mm)
Automatic Zero-Point Recognition

Automatic Zero-Point Recognition

  • Laser light barrier for the cut identification
High Degree of Automation

High Degree of Automation

  • Automatic mitring
  • Automatic, program-controlled processing of cutting sequences
High Degree of Automation

High Degree of Automation

  • Measuring cut-off gripper as additional clamp while cutting
  • Automatic sorting of front cuts, end pieces and finished pieces
Machine Operation with the Most Advanced Software

Machine Operation with the Most Advanced Software

  • Machine operation via a keyboard display integrated into the control console
  • Input of cutting angle and cutting speed
  • Easy data import and export
  • Materials database with factory settings
  • Production data report and numerous evaluation possibilities
  • Remote diagnosis
  • And much more
High Cutting Capacity

High Cutting Capacity

  • Automatic calculation of the feed rate and cutting speed based on the DIN number or material category
  • Feed motion via hydraulic cylinder
Workpiece Clamping

Workpiece Clamping

  • Infeed and outfeed sides individually controllable
  • Clamping-pressure reduction through reduction valve
  • Clamping-path optimization through integrated measuring system
  • Flexible when it comes to material measurement, especially with large areas 
  • Optimum clamping for miter cuts

 

Automated Sawing Process

Automated Sawing Process

  • Efficient processing of medium and large batches
  • Minimal end-piece lengths due s pecial gripper design
  • Multiple-stroke for cutting lengths up to 9,999 mm
  • High-precision positioning via servomotor and ballscrew spindle
  • Accurately directed via linear guides
Shortest Cutting Times

Shortest Cutting Times

  • Saw blade feed up to 2,000 mm per minute for thin-walled tubes and profiles
  • Dynamic feed control
Waste Minimization and Productivity Safeguarding

Waste Minimization and Productivity Safeguarding

  • Automatic material height measurement (standard) and material width measurement (optional)
  • Machine stops if the material does not correspond to the programmed data
  • Length correction with miter cuts (only with optional width measurement)
Short Cycle Times

Short Cycle Times

  • Separate roller-conveyor drive of the magazine and the roller conveyor of the automatic feed
  • Bar changeover takes place outside of the cycle time
  • New material bar is moved to starting position while another bar is being processed in the saw
Minimum quantity lubrication

Minimum quantity lubrication

  • Virtually Dry Workpiece
  • Optimum tool lubrication while sawing profiles
  • Installable in addition to cooling water unit
  • Level monitoring of minimal and flood lubricants
  • Long saw blade life
Savings in Operating Steps

Savings in Operating Steps

  • Up to three cuts possible on front and back sides of the bar (rectangular profile)
  • Push-off brush for removal of gusset
Drill axis KDV

Drill axis KDV

  • highest possible level of automation
  • The drill spindle is controlled fastly and precisely over
    a ball screw via servomotor

Technical Data

Drive performancekW5,2 resp. 9,5
Weightkgapprox. 4.900
Supply and discharge sideSawing
SawbladeØ mm460
Cutting speed (optionally)m/min7-60 resp. 15-120
Sawblade feedratemm/min0-1.000
Rapid advance/return movementmm/min3.500
Workspace max.mm153
Working range Squaremm140
Working range Flatmaterialmm250x75
Working range Roundmaterialmm153
working range Profilemm140x140
Mitre range120°
ToolsHSS-Tools
Degree of Automationautomatic outfeed
automatic sorting of trim and remnant cuts
automatic infeed
Full-Automatic
Material classStainless Steel
Steel
Working processesProfiles
Single stroke lengthmm3.000
Multiple stroke lengthmm9.999

In-/Outfeed side

T3 Transport System for Circular Saws

T3 Transport System for Circular Saws

  • For material feed and removal with circular saws
  • Ball-bearing light-running rollers
  • Operating width: 330 mm / Roller diameter: 60 mm
Automatic Bar Separation

Automatic Bar Separation

VM Bundle Magazine
Automatic Bar Infeed

Automatic Bar Infeed

FM 1 Flat Magazine
Automatic Bar Infeed

Automatic Bar Infeed

LM 1 Loading Magazine
T 4 Transport System for Circular Saws

T 4 Transport System for Circular Saws

  • For material feed and removal with circular saws
  • Solid rollers running in ball bearings, optionally available with drive
  • Operating width: 390 mm / Roller diameter: 60 mm

 

PROFICUT

Modern Software Package for KALTENBACH Sawing Machines

 

PROFICUT - Easy, user friendly machine operation

PROFICUT - Easy, user friendly machine operation

  •  Programming of orders via color touchscreen with large keypads directly on the machine control console
  • Storage possibility for as many sawing orders as desired
  • Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)
  • Graphical representation of the material
  • Machine operation
PROFICUT - Profile database

PROFICUT - Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms
PROFICUT  - Production data report

PROFICUT - Production data report

  • Recording of production times of individual pieces or entire orders
PROFICUT - Data transfer and data response

PROFICUT - Data transfer and data response

  • Data input directly on the machine control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory

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