High Performance for Heavy Steel Construction and Steel Service Centers
Video
Benefits at a glance
- Work area (w x h): 1.200 × 450 mm
- Vertical saw on robust pivot bearing
- Powerful drive for high-performance cutting
- Single cuts in addition to layer and bundle cuts possible
- NC-controlled cutting-angle setting
- A drill can be incorporated to create a saw-drill combination
- Feed via ball screw for perfect cutting results and long blade lif
Alternative Machines
Features
Visual Display of the Cutting Edge
- Processing of material via feed creep rate through of control keys directly on the saw frame
- Sawing on manually made marks possible
Fast and Precise Mitre Adjustment
- Adjustment on free-standing control console
- Measurement takes place through absolute rotary encoder and frequency-controlled motor
- Automatic, hydraulic clamping of the machine after reaching the mitre setting
- Reduced non-productive times when changing mitres
Manual Material Positioning
- Supply rollers attached to the left and right of the saw table
- Transport and positioning movement in the sawing area with removable hand wheel
Automatic Material Clamping
- Hydraulic profile clamping within the automatic sawing control (clamping, sawing, unclamping)
- Clamping bridge clamps directly alongside the saw blade for precise cuts, even with short cutting lengths
- Clamping and sawing of layers and bundles possible
Transport of Short Profiles
- Power driven transport rollers on the infeed and outfeed sides immediately beside the saw table
- Short material lengths can also be transported through the sawing area with mitre settings
High Performance Cutting
- High performance cutting and long blade life
Quiet Operation and Constant Feed
- Infinitely adjustable feed rate on the control console
- OPTIFEED for automatic control of saw blade feed and cutting speed
- Excellent regulation response through changing material cross-sections
Chip remover
- Chip remover cleans the saw blade for perfect cutting results and shorter cutting times.
Fast Marking Process
- Fast marking process for applying letters and numerals
- Up to 22 characters without material movement
- Can be integrated into fully-automated handling processes
- Imprint still clearly visible after galvanizing or painting
Technical Data
| Drive performance | kW | 22,0 |
| Dimensions (L x W x H) | mm | 4500 x 1600 x 3200 |
| Weight | kg | approx. 9.500 |
| Procedures | Sawing | |
| Sawblade | Ø mm | 1.430 x 9,5 |
| Cutting speed | m/min | 8-30 |
| Workspace max. | mm | 1.200 x 450 |
| Working range Square | mm | 440x440 |
| working range Profile | mm | 1.200x450 |
| Working range min. | mm | 50x50 |
| Mitre range | -45°/90°/+35° | |
| Tools | HSS-Tools | |
| Degree of Automation | automatic infeed automatic outfeed | |
| Materialclass | Steel | |
| Process | Profiles Bundles Layers |
In-/Outfeed side
T 13 Transport System for Steel Construction and Steel Service Centers
T 13 Modular Expandable Conveyor Roller System
Cross Transport with lifting pins
Cross Transport with lifting pins
Connection to Steel Roller Conveyor
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)
Fast Material Cross Transport
- Material stock in heavy-duty steel construction
- Sliding rails of synthetic material (polyamide) for low-noise material cross transport
- Drag chains with transport claws
- Drive system with continuously-variable frequency-controlled gear motor
Standard Measuring System on the Feed Side
M 150 P Sliding Measuring Carriage with Pusher Plate
Universal Measuring System on the Feed Side
M 151 G Sliding Measuring Carriage with Gripper
Space Saving Measuring System on the Feed Side
M 152 GG Sliding Measuring Carriage with Two Grippers
Standard Measuring System on the Feed Side for Sawing Machines
- Positioning drive through frequency regulated three-phase motor with absolute rotary encoder
- Automatic NC positioning via machine software
- Rapid pivoting of the squaring arm
- Manual adapter for processing short lengths
Universal Measuring System on the Outfeed Side for Sawing Machines
- Positioning drive through servo motor with absolute rotary encoder
- Automatic NC positioning via machine software
- Rapid pivoting of the squaring arm
- Automatically-extending adapter for processing short lengths
- Material weights of more than 8 t can be processed through additional brake cylinder (optional)
Low-Noise Material Cross Transport
By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.
- Fully-automatic control
- Contributes to enhanced occupational safety and the protection of personnel and the environment
PROFICUT
Modern Software Package for KALTENBACH Sawing Machines
PROFICUT - Easy, user friendly machine operation
- Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFICUT - Profile database
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFICUT - Production data report
- Recording of production times of individual pieces or entire orders
PROFICUT - Data transfer and data response
- Data input directly on the machine control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
